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                    Berg Hortimotive 

 

2-2016 

 

Translated user manual  

BRW185 V3_2016 

  18/27 

Battery empty 

Battery charged 

Floater must float 
to read valid 
value 

Scale 

Floater 

Battery acid 

Read 

Read 

7.1 

PIPE RAIL SYSTEM MAINTENANCE 
 

The pipe rail system used for the Berg Hortimotive

’s pipe rail trolley should be 

inspected periodically. The system must conform to the directives for pipe rail 
systems in the horticulture industry. Do not use a pipe rail system that fails to meet 
the specified directives. Employers are also obliged to periodically check their 
means of labour and ensure these conform to the means of labour regulations. 

 
7.2 

TECHNICAL MAINTENANCE

 

 

Repairs and maintenance on the parts mentioned below must be carried out by a 
qualified professional recognised by the manufacturer: 
All work relating to electrical components and wiring. 
All work relating to the hydraulic system. 
All work relating to the motor drive and reduction gear unit except for cleaning, 
readjustment or replacement of the chain and chain wheels.  
All maintenance should be noted in the maintenance logbook (appendix). 

 
7.3  

BATTERY MAINTENANCE 

 

Charge the batteries at least twice a week with a suitable charger!! Prevent the 
batteries from becoming depleted completely! 
 

Please contact your dealer for a comprehensive product information pack on 
batteries. Please find below directions for use and maintenance. 

 

 

 

CAUTION! 

-

 

Explosive gas is released during battery recharge. Avoid smoking, fire and 
naked flames.  

-

 

Only recharge the batteries in well-ventilated areas.  

-

 

Check fluid levels on a weekly basis. The battery fluid must be at least 1cm 
above the plates.  

-

 

Only fill up with distilled water. 

 

 

 

The b

attery’s lifespan is reduced considerably if 

recharged unnecessarily. Immediate recharge of 
empty batteries substantially increases the 
lifespan. The lifespan of the batteries and charger 
are adversely affected if the batteries are 
discharged to under the 20% level Consequently, 
the specific gravity of the acid should preferably be 
checked on a weekly basis using an acidimeter. 
The density of fully charged batteries is 1.28kg/l. 

 
 

 

 

Percentage   Density (in kg/l)   = Voltage (Volts) 

 

 

100%  

 

1.28   

 

12.7  

 

 80%  

 

1.24   

 

12.5 

 

   

 60%  

 

1.21   

 

12.3 

 

 40%  

 

1.17   

 

12.1 

 20%  

 

1.14   

 

11.9 

 

Summary of Contents for BRW 170

Page 1: ...22407 single scissors hydraulic lift wheels operation pole BRW 170 Type 22410 double scissors hydraulic lift wheels and operation pole Type 22420 double scissors manual lift wheels and operation pole...

Page 2: ...on 8 5 PUTTING INTO OPERATION 9 5 1 Inspection before use 9 5 2 Minimum requirements for pipe rail system horticulture industry directives 9 5 3 Skewness indicator 10 6 APPLICATION 11 6 1 Operation 12...

Page 3: ...e rail trolley appear to malfunction or have defects 1 3 WARRANTY For a period of 6 months after delivery Berg Hortimotive gives the client a warranty on material and manufacturing defects that occur...

Page 4: ...em directives for the horticulture industry outlined in paragraph 5 2 Only use the Pipe Rail Trolley on a suitable pipe rail system Check if the centre to centre dimension ctc of the trolley matches t...

Page 5: ...ver who have received adequate training with regard to the trolley and who have studied the contents of this manual The pipe rail trolley should only be operated if positioned correctly on the pipe ra...

Page 6: ...batteries see maintenance Always stand beside the lift bar if the trolley is raised by using the manual lift system for sideways movements Hold the bar with one hand while moving the trolley Disconnec...

Page 7: ...to aid the nurture maintenance or harvest of crops plants Do not use the pipe rail trolley for applications other than those described The trolley is designed to carry one person and loose goods with...

Page 8: ...Place the fork of the forklift in the middle under the chassis of the pipe rail trolley Before lifting with the forklift verify that the fork is correctly positioned under the pipe rail trolley in ord...

Page 9: ...fy the most recent requirements of the horticultural sector guidelines for pipe rail systems Figure 5 1 provides the minimum requirements for the pipe rail system which have been taken from the hortic...

Page 10: ...wagon with regard to the support distances the axle weight given in the table applies to pipe rail wagons with a wheelbase less than 62 5 or those greater than 125 of support distance 3 Using wagons w...

Page 11: ...extended period of time Charge the batteries at least twice a week Less frequent charging will reduce the capacity of the batteries and the lifetime of the batteries the motor and the drive control CA...

Page 12: ...maximum height release the push button to prevent unnecessary excess pressure in the lift cylinders The platform raises as long as the button is pushed EMERGENCY STOP SWITCH 3 Push in to stop Turn rig...

Page 13: ...O LOWER THE OPERATING PLATFORM 7 Use this pressure switch to lower the operating platform The platform will lower as long as the button is pushed Beware of any persons or obstacles near the scissors R...

Page 14: ...moved sideways When equipped with hydraulic lifting wheels see explanation above nr 2 and 7 Always hold the lever with one hand during sideways transportation Push the Trolley with the other hand Bew...

Page 15: ...elease emergency stop and turnkey switch on Foot switch is defect Replace foot switch The foot switch s cable is broken Replace cable Reversing switch is faulty Consult your dealer The carbon brushes...

Page 16: ...Translated user manual BRW170 BRW185 V3_2016 16 27 Problem C Difficulties regulating speed Cause Speed regulator is not properly secured Solution Secure button Operation printed circuit board is faul...

Page 17: ...mechanical damage Charge batteries and check level of distilled water in batteries Clean wheels and chain Remove wind up rope and leaves Check whether lifting lowering movements runs smoothly low hyd...

Page 18: ...hain and chain wheels All maintenance should be noted in the maintenance logbook appendix 7 3 BATTERY MAINTENANCE Charge the batteries at least twice a week with a suitable charger Prevent the batteri...

Page 19: ...ng connect the negative cable last CAUTION Always connect the positive red to the positive pole and negative blue to the negative pole Battery fluid is a corrosive acid prevent contact with clothes sk...

Page 20: ...istance 1 mm 115 115 115 115 115 115 115 115 Step height 400 530 530 400 700 700 590 590 Height operation pole 1250 1250 1250 1250 1250 1250 Platform length 1800 1800 1800 1800 1500 1500 1500 1500 Pla...

Page 21: ...ted user manual BRW170 BRW185 V3_2016 21 27 APPENDIX I MAINTENANCE LOGBOOK Please outline repairs and or maintenance carried out on the form below Date Description of repair maintenance pipe rail trol...

Page 22: ...he level of speed as closely as possible to the work tempo potentiometer If the speed is set optimally fewer stops and starts are required which has a very positive effect on the wear of the pipe rail...

Page 23: ...red to the positive pole and the negative terminal black to the negative pole on the battery Battery fluid is corrosive avoid contact with clothing skin and eyes Wash battery acid splashes on clothing...

Page 24: ...Berg Hortimotive 2 2016 Translated user manual BRW170 BRW185 V3_2016 24 27...

Page 25: ...Berg Hortimotive 2 2016 Translated user manual BRW170 BRW185 V3_2016 25 27 Return the old batteries to your supplier or municipal waste disposal department when replacing them with new...

Page 26: ...r use Dullness or contamination on the top layer periodically after detection How to clean Remove dirt or contamination on the top layer using a soft brush or cloth or a compressed air line 6 bar Chem...

Page 27: ...Serial nr meets the stipulations of the most recent 98 37 EC Equipment Directive subsequently modified to 98 79 EG and additionally satisfies the latest versions of the following EC directives Electr...

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