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                    Berg Hortimotive 

 

2-2016 

 

Translated user manual  

BRW185 V3_2016 

  23/27 

Discharged 
battery 

Charged battery 

The float must be 
able to float 
freely in order to 
read the correct 
value 

SG scale 

 

t

 

a

 

flo

 

 

Before charging, disconnect the 

pipe rail wagon

 at the main 

switch. When charging batteries, always connect them to the 
charger before switching it on. After the batteries have been 
charged, switch off the charger first, then disconnect the 
batteries. 
 
Overcharging can cause damage to the batteries through 
boiling the battery acid dry. 
It is advisable to use a modern battery charger with an 
automatic cut-off - these are available from Berg Hortimotive.

 

Use only a charger that is suitable for the appropriate 
batteries! (see charger instructions) 

 
The charging process should never be interrupted - charging 
should be completed - see the charge indicator. 
 
When charging batteries, do not make repairs to the 

pipe rail 

wagon

 nor carry out cleaning or any other activities. 

Turn off everything that consumes electricity before removing 
the batteries - this reduces the possibility of creating sparks.

 

Always disconnect the earth cable (-) first when removing the batteries. When reinstalling the 
batteries, connect the earth cable (black) last.

 

WARNING! 

Always connect the positive terminal (+ = red) to the positive pole and the negative terminal (- = 
black) to the negative pole on the battery. 

 
Battery fluid is corrosive - avoid contact with clothing, skin and eyes. 
Wash battery acid splashes on clothing or skin immediately with soap and water - thereafter 
thoroughly rinse in running water. 
If acid splashes into the eyes, rinse them for at least 5 minutes in clean, running water and call for 
medical assistance immediately! 
 

Note

 

Check the number of batteries you can connect up into a single group. This can be calculated by 
multiplying the amperage by the voltage. e.g.: 16A*230V =3620W

 

 

Now check the output of the battery charger. Divide this total amount by the output of the battery 
charger. e.g.: 3620/700=5.17. In this case 5 batteries can be connected.

 

 

Also check whether the voltage at the charging location corresponds with the required voltage stated 
on the battery charger. Long cables can lead to voltage drop. If this is the case please consult your 
dealer. 
 
Check whether it is a suitable charger for your machine. The battery specifications suitable for the 
charger are stated on the charger itself!

 

Only use chargers suitable for charging 24V-110Ah/5h lead/acid batteries! (see charger 
instructions) for Pipe rail wagons 150 / 170 / 185 Benomic B-air 1400 / B-air 2000 
Only use chargers suitable for charging 24V-60Ah/5h lead/acid batteries! (see charger 
instructions) EasyKit / Mobile slave battery 

100%  

        sg 1280                  g/l`=    12.7 

volts 
 80% 

 

1240   

 

12.5 

 60% 

 

1210   

 

12.3 

 40% 

 

1170   

 

12.1 

 20% 

 

1140   

 

11.9  

 

Summary of Contents for BRW 170

Page 1: ...22407 single scissors hydraulic lift wheels operation pole BRW 170 Type 22410 double scissors hydraulic lift wheels and operation pole Type 22420 double scissors manual lift wheels and operation pole...

Page 2: ...on 8 5 PUTTING INTO OPERATION 9 5 1 Inspection before use 9 5 2 Minimum requirements for pipe rail system horticulture industry directives 9 5 3 Skewness indicator 10 6 APPLICATION 11 6 1 Operation 12...

Page 3: ...e rail trolley appear to malfunction or have defects 1 3 WARRANTY For a period of 6 months after delivery Berg Hortimotive gives the client a warranty on material and manufacturing defects that occur...

Page 4: ...em directives for the horticulture industry outlined in paragraph 5 2 Only use the Pipe Rail Trolley on a suitable pipe rail system Check if the centre to centre dimension ctc of the trolley matches t...

Page 5: ...ver who have received adequate training with regard to the trolley and who have studied the contents of this manual The pipe rail trolley should only be operated if positioned correctly on the pipe ra...

Page 6: ...batteries see maintenance Always stand beside the lift bar if the trolley is raised by using the manual lift system for sideways movements Hold the bar with one hand while moving the trolley Disconnec...

Page 7: ...to aid the nurture maintenance or harvest of crops plants Do not use the pipe rail trolley for applications other than those described The trolley is designed to carry one person and loose goods with...

Page 8: ...Place the fork of the forklift in the middle under the chassis of the pipe rail trolley Before lifting with the forklift verify that the fork is correctly positioned under the pipe rail trolley in ord...

Page 9: ...fy the most recent requirements of the horticultural sector guidelines for pipe rail systems Figure 5 1 provides the minimum requirements for the pipe rail system which have been taken from the hortic...

Page 10: ...wagon with regard to the support distances the axle weight given in the table applies to pipe rail wagons with a wheelbase less than 62 5 or those greater than 125 of support distance 3 Using wagons w...

Page 11: ...extended period of time Charge the batteries at least twice a week Less frequent charging will reduce the capacity of the batteries and the lifetime of the batteries the motor and the drive control CA...

Page 12: ...maximum height release the push button to prevent unnecessary excess pressure in the lift cylinders The platform raises as long as the button is pushed EMERGENCY STOP SWITCH 3 Push in to stop Turn rig...

Page 13: ...O LOWER THE OPERATING PLATFORM 7 Use this pressure switch to lower the operating platform The platform will lower as long as the button is pushed Beware of any persons or obstacles near the scissors R...

Page 14: ...moved sideways When equipped with hydraulic lifting wheels see explanation above nr 2 and 7 Always hold the lever with one hand during sideways transportation Push the Trolley with the other hand Bew...

Page 15: ...elease emergency stop and turnkey switch on Foot switch is defect Replace foot switch The foot switch s cable is broken Replace cable Reversing switch is faulty Consult your dealer The carbon brushes...

Page 16: ...Translated user manual BRW170 BRW185 V3_2016 16 27 Problem C Difficulties regulating speed Cause Speed regulator is not properly secured Solution Secure button Operation printed circuit board is faul...

Page 17: ...mechanical damage Charge batteries and check level of distilled water in batteries Clean wheels and chain Remove wind up rope and leaves Check whether lifting lowering movements runs smoothly low hyd...

Page 18: ...hain and chain wheels All maintenance should be noted in the maintenance logbook appendix 7 3 BATTERY MAINTENANCE Charge the batteries at least twice a week with a suitable charger Prevent the batteri...

Page 19: ...ng connect the negative cable last CAUTION Always connect the positive red to the positive pole and negative blue to the negative pole Battery fluid is a corrosive acid prevent contact with clothes sk...

Page 20: ...istance 1 mm 115 115 115 115 115 115 115 115 Step height 400 530 530 400 700 700 590 590 Height operation pole 1250 1250 1250 1250 1250 1250 Platform length 1800 1800 1800 1800 1500 1500 1500 1500 Pla...

Page 21: ...ted user manual BRW170 BRW185 V3_2016 21 27 APPENDIX I MAINTENANCE LOGBOOK Please outline repairs and or maintenance carried out on the form below Date Description of repair maintenance pipe rail trol...

Page 22: ...he level of speed as closely as possible to the work tempo potentiometer If the speed is set optimally fewer stops and starts are required which has a very positive effect on the wear of the pipe rail...

Page 23: ...red to the positive pole and the negative terminal black to the negative pole on the battery Battery fluid is corrosive avoid contact with clothing skin and eyes Wash battery acid splashes on clothing...

Page 24: ...Berg Hortimotive 2 2016 Translated user manual BRW170 BRW185 V3_2016 24 27...

Page 25: ...Berg Hortimotive 2 2016 Translated user manual BRW170 BRW185 V3_2016 25 27 Return the old batteries to your supplier or municipal waste disposal department when replacing them with new...

Page 26: ...r use Dullness or contamination on the top layer periodically after detection How to clean Remove dirt or contamination on the top layer using a soft brush or cloth or a compressed air line 6 bar Chem...

Page 27: ...Serial nr meets the stipulations of the most recent 98 37 EC Equipment Directive subsequently modified to 98 79 EG and additionally satisfies the latest versions of the following EC directives Electr...

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