background image

 

 

2.4. Explanation of symbols 

 

Pictograms located on the compressor are described below. Explanation is provided 

below any of them. 

 

For technical reasons, it is impossible to attach pictograms in the very vicinity of the 
points of risk. 

 

 

 

 

 

MACHINE STARTS 

DANGER OF SCALDS 

DANGER OF ELECTRIC 

AUTOMATICALLY 

SHOCK 

 

 

 

 

 

 

 

3. Setting 

 

3.1. Room requirement 

 

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The compressor requires no foundations. It must be seated on a hard and even 
surface. Consider load capacity of the floor-ceiling, if the machine is installed in a 
building.

 

 

-

 

Strictly observe the minimum distances from walls and other machines. In case of 
installation of several compressors, pay attention to the direction of cooling air flow; 
no compressor should suck air which is heated by other machine.

 

 

-

 

Protect the room in which the compressor is installed from negative temperatures. 
The inlets and outlets to and from the room should be located in such a manner to 
protect the interior from weather conditions.

 

 

-

 

Heat generated during compression should be extracted outside (or to other 
rooms), and fresh air should be supplied from the outside.

 

 

-

 

If the gravity ventilation is insufficient (windows, openings in wall etc.) in the 
compressor room, force air exchange using ventilators. To ensure sufficient heat 
extraction, the ventilators should have summarised capacity around 15 – 20 % 
higher than the total cooling air requirement for all compressors in the room.

 

 

-

 

The air temperature in the room should range b5°C to +40°C.

 

 

-

 

Provide sufficient room for maintenance operations.

 

 

3.2. Power supply system requirement 

 

The booster compressor is designed to be supplied by a five-conductor 400 V AC, 50 Hz 
power line. If only four conductor line is available, bridge the PE and N terminals in the 
cabinet terminal block. 

 

The cross sectional area of conductors should be matched to the current drawn by the 
booster compressor. 

-

 

3 x 50 mm

2

  + PE wire is recommended for the KOMPBERG BKB22 TWIN with a

 

motor power output of 45 kW  (i.e. 2x22 kW). 

 

The KOMPBERG BKB22 TWIN booster should be supplied from a switchgear 
provided with a time delay fuse (rated for 125 A) and a breaker allowing to completely 
cut the power supply out. 

 

Connect the compressor as specified in the attached electric diagram. 

 

3.3. Compressed air connection 

 

Connect the compressor to the compressed air system with a flexible conduit. 

 

It is recommended to use galvanized steel or plastic tubing for the compressed air 
system. If conditioning equipment is provided for the compressed air (filters, drier), the 

 

existing piping should be replaced with a new one, unless the air supplied previously has 

not been conditioned by similar equipment. 

 

 
 
 
 
 

 

Summary of Contents for KOMPBERG BKB22 TWIN

Page 1: ...Operating and Maintenance Manual KOMPBERG BKB22 TWIN BOOSTERS ...

Page 2: ...both the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service staff is available to answer all your queries regarding the installation and operation of your compressor You are also encouraged to use our warranty and post warranty technical service ...

Page 3: ...iption 7 4 1 Applications 7 4 2 Main components 7 4 3 The compressor 7 4 4 Electric motor 8 4 5 End cooler 8 4 6 Booster compressor frame 8 4 7 Control and protection equipment 9 5 Technical data 10 6 Operating description 10 6 1 Air circuit 10 6 2 Lubrication system 10 6 3 Oil pressure control 11 7 Unit operation and maintenance 12 8 Periodic maintenance and servicing 13 9 Procedure for important...

Page 4: ... Components and equipment considered to be no longer suitable for safe operation should be promptly replaced Adjustments installation operation maintenance and servicing should be entrusted only to properly trained qualified and authorized staff The limit values pressure temperature time settings etc are given in the Technical Data section The limit values may not be changed by the user The manufa...

Page 5: ...e done on the tank The plugs and other tank components can be removed only after tank depressurisation to the atmospheric pressure General safety rules should apply while depressurising the air tank The air must be vented slowly Keep the air stream away from people Do not allow oil spill around the compressor It is strictly prohibited to service the safety valves or to change their settings Do not...

Page 6: ...ators To ensure sufficient heat extraction the ventilators should have summarised capacity around 15 20 higher than the total cooling air requirement for all compressors in the room The air temperature in the room should range between 5 C to 40 C Provide sufficient room for maintenance operations 3 2 Power supply system requirement The booster compressor is designed to be supplied by a five conduc...

Page 7: ...t is a single stage compressor with two cylinders one side action with V cylinder arrangement at 90 angle The compressor has a tunelled iron cast crankcase The crankcase bottom serves also as an oil sump with the oil suction filter built in The oil filter is installed in the oil pump Two cylinders with valves are mounted to the crankcase The valves are held in place in their seats in the head with...

Page 8: ...r cooler collectors valves for draining condensate and a relief solenoid valve are provided Air circulation in both solutions is forced by a fan driven by an electric motor 4 6 Booster compressor frame The KOMPBERG BKB22 TWIN booster frame on which the motor and compressor are supported is made of plate and seated on four shock absorbers Booster KOMPBERG BKB22 TWIN 1 Compressor 8 Cooler 2 Electric...

Page 9: ...ide When the preset discharge pressure is reached the booster switches to idle run i e the relief valves open and the booster inlet valve closes A suction pressure sensor is also mounted on the suction manifold which protects the compressor booster against excessive pressure ratio together with a discharge pressure sensor which must be mounted on a high pressure air receiver A safety valve is plac...

Page 10: ...Hz 3Ph capacity measured acc to ISO 1217 1999 momentary value of acoustic pressure corrected by C characteristic does not exceed 130 dB equivalent acoustic pressure level corrected by A characteristic does not exceed 85 dB A 6 Operating description 6 1 Air circuit The air supplied to the head passes through the head chamber and suction valve to the cylinder Once compressed in the cylinder the air ...

Page 11: ...tion pipe The adjustment should be performed when the compressor has heated up and after the state of heat balance has been reached i e after 0 5 hour of work Secure the locknut and cap nut back when the adjustment is finished Oil pomp Manometer connection Adjust the oil pressure by unscrewing decreasing the pressure or tightening increasing the pressure Lock the screw with a locknut Screw on the ...

Page 12: ...it operation and maintenance Before each start and at least once a day check oil level in the crankcase and top it up if necessary check the connections open the breather valve for about 10 seconds the valve should be closed during normal operation vent valve opened closed ...

Page 13: ...00 working hours made by the authorized Berg Change V drive belts Kompressoren service Disconnect the unit from its power source and depressurise it to the atmospheric pressure before you proceed with any of the above service operations 9 Procedure for important service operations 9 1 Oil filter replacement Turn off the booster compressor close the valve on the discharge and suction lines Turn off...

Page 14: ...nd check for leaks 9 3 Check valve cartridge replacement 563 38 000 Turn off the booster compressor close the valve on the discharge and suction lines Turn off power supply and secure it against being reconnected by unauthorized persons After waiting for at least 5 minutes open the safety valve on the radiator by pulling the stem Undo the screws and remove the valve body from the side of the compr...

Page 15: ... by pulling the stem Drain the oil completely and screw the drain plug back in Pour new oil through the inlet to reach the max level mark Screw the threaded plug tightly by hand into the oil inlet Slowly open the valves on the suction and discharge lines Start the compressor and check for leaks and the oil level replenish if necessary Use only Synthetic compressor oil PNEUMOIL ST150 KOMPBERG BKB22...

Page 16: ...ty replace if contaminated necessary oil temperature insufficient quantity of oil replenish until maximum level is too high reached bearings fitted too close fit properly contaminated bearings rinse bearings leaking or damaged working repair and check valves for valves tightness protection for piston rings in remove deposits from rings and reduced grooves grooves compressor excessive wear replace ...

Page 17: ......

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