Berger Lahr 64652810006, Manuallines & Suggestions

Page 1: ...Power Drive WS5 5 Doc no 211 347 DGB 08 02 Ident No 00441108390 Edition b023 08 02 ...

Page 2: ...ame Company Dept Address Phone Suggestions and or Corrections Suggestions Corrections WS5 5 Power Drive Issue b023 08 02 Doc no 211 347 DGB 08 02 If you have found any faults within this documentati on or have any suggestions we cordially invite you to inform us on this form ...

Page 3: ...urses The warranty is invalidated in case of unauthorized modification or opening of the device Please ask your BERGER LAHR technical consultant prior to installing accessories not listed in the chapter Description of accessories The address is to be found on the rear cover The safety symbols and notes on the device and in the manual shall be observed Explanation of symbols ATTENTION Reference to ...

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Page 5: ...tage 2 5 2 4 4 Connecting of the mains cable 2 5 2 4 5 Connection of the signal cables 2 6 2 4 6 Wiring of the signal interfaces 2 7 2 4 7 Examples for application 2 9 2 4 7 1 Basic driving possibilities 2 9 2 4 7 2 Driving the WS5 5 via positioning unit from BERGER WP111 WP311 2 10 2 4 7 3 Driving of two WS5 5 via WP111 positioning unit from BERGER 2 11 2 4 7 4 Driving of two WS5 5 via WP311 posi...

Page 6: ...g 4 3 5 Maintenance 5 1 6 Appendix 6 1 6 1 Description of accessories 6 1 6 1 1 Motor cable 6 3 6 1 2 Mains filter 6 3 6 1 3 Signal cable signal interface 1 6 3 6 1 4 Signal cable signal interface 2 6 4 6 3 Glossary of technical terms 6 5 7 Index 7 1 Table of Contents WS5 5 Doc no 211 347 DGB 12 92 ...

Page 7: ... 230 V AC Fasteners at the back of the equipment for fixing to mounting rails Characteristics The power drive WS5 5 has been designed to be fixed to a mounting rail i e the equipment can be fixed to a mounting rail TS 35 x 15 by means of the fasteners all the operating controls indicators and connec tions are located on the front panel of the equip ment NOTE Because the WS5 5 is designed for an IP...

Page 8: ...nit with indexer e g IP 247 IP 267 and the stepping motor Figure 1 2 Motor types The power drives of the WS5 series are designed for 5 phase stepping motors up to a maximum rated current of 2 8 A per winding Up to 10 WS5 5 units can be operated in parallel via the high impedance inputs of signal interface 1 The selection as to which WS5 5 is in operation gate function is made by signal interface 2...

Page 9: ...unter logic which defines the current pattern The current controller keeps the phase current constant at the preset value The status of the equipment is recorded in the Monitoring and Protection block Any possible errors are signalled externally via the fault indica tor and via the READY signal output see sec tions 3 1 2 and 4 1 For more details about the meaning and function of the various contro...

Page 10: ...rcuit proof up to 6 V DC Pin 6 and 14 READY are connected in parallel with signal interface 2 1 4 1 4 Signal connection of signal interface 2 Signal levels are designed for driving by PLC standard signals there is no electrical separation of the inputs and outputs from the motor voltage The earth GND is connected internally to the protective conductor Inputs Active high logic inputs connected with...

Page 11: ... 4 2 Mechanical data Dimensions L x W x H 135 x 135 x 157 mm Weight 2 8 kg 230V 135 135 9 5 7 5 157 10 166 5 Figure 1 4 Dimensions of the equipment General Description WS5 5 Doc no 211 347 DGB 12 92 1 5 ...

Page 12: ...ure 40 C 2 C relative air humidity 93 2 3 Radio shielding with external filter as per VDE 0871 A Overvoltage stability as per VDE 0160 Resistance to interference as per VDE 0843 IEC 801 Dew formation not permitted NOTE When the WS5 5 is mounted in a switch cabinet it must be remembered that the power loss which can be removed depends on the design of the cabinet its ambient temperature and the arr...

Page 13: ... 5 281 00 64652810006 1 Plug shell Mains connection 98050060642 1 Plug shell Motor connection 98050060600 1 Plug shell for signal interface 2 98050060642 1 Sub D socket 15 pole 98050060558 1 Housing for Sub D socket 15 pole 98050060298 1 WS5 5 Technical documentation Doc no 211 347 DGB 230V WS5 5 Figure 2 1 Parts specification Installation WS5 5 Doc no 211 347 DGB 03 96 2 1 ...

Page 14: ... cable for signal interface 2 see Appendix Motor cable see Appendix Stepping motor see catalogue Doc no 350 End bracket EW 35 038356 from Fa Weidmüller The signal cables for signal interface 1 have con nectors at both ends and have a length of 1 5 m NOTE For a description of the accessories see Appendix 6 2 Installation 2 2 WS5 5 Doc no 211 347 DGB 03 96 ...

Page 15: ...the electrical connections will be made by multi pole plug connections on the front panel of the equipment Figure 2 3 Ready made cables are available as accessories see section 2 2 DANGER Switch off mains voltage before con necting cables The power connections motor mains should be carried out only by qualified electrical engineers in ac cordance with VDE 0105 CAUTION Make sure that the cables are...

Page 16: ...al data DANGER The locking mechanism of the motor plug may only be opened when the mains voltage has been disconnected Circuitry of the motor The circuitry of the motor uses a pentagram connec tion see Figure 2 5 NOTE In the pentagram circuit twice the phase current flows in the motor con necting wires A1 A2 A3 A4 A5 A6 Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 Screen PE yellow blue orange grey brow...

Page 17: ...is made to the position of the voltage switch 2 4 4 Connecting of the mains cable 1 Prepare the wires of the mains by fitting boot lace ferrules at the plug end 2 Insert the 3 wires into mating plug terminal block as shown in Figure 2 7 and tighten screws 3 Join the plug shell halves together 4 Set the plug to connection 12 and tighten screws DANGER Make sure that the mains voltage is disconnected...

Page 18: ...rotective conductor It is not permitted to apply a voltage between earth GND and protective conductor in order to avoid damage Signal cable of signal interface 2 1 Prepare the 8 wires of the signal cable for signal interface 2 and fit to plug with boot lace ferrules 2 Insert the wires into mating plug terminal block as shown in Figure 2 9 and screw tight 3 Join the plug shell halves together 4 Fit...

Page 19: ...the appropriate signal can be connected to earth GND in order to ensure resistance to interference NOTE The inputs of the RS 422 interface may also be driven via open collector outputs for the possible connections see Figure 2 11 The resistance to in terference depends on the respective circuit configuration the line length as specified in the RS 422 standard is not usually reached Signal Signal S...

Page 20: ...he outputs READY pin 6 and READY pin 14 of signal interface 1 are connected in parallel to READY pin 6 and READY pin 7 of inter face 2 US U 33 V 2 kΩ 1 2 3 4 6 5 7 8 US low 0 V to 3 V US high 13 V to 0 V Ri 4 7 kΩ IL 0 4 mAto 25 mA Inputs Outputs Figure 2 12 Internal wiring of signal interface 2 Installation 2 8 WS5 5 Doc no 211 347 DGB 03 96 ...

Page 21: ...WM BOOST PWM BOOST GND READY READY Inputs Outputs GND READY Sub D socket No bridge inserted if ENABLE pin 1 of interface 2 is driven PULSE PULSE DIRECTION DIRECTION ENABLE ENABLE PWM BOOST PWM BOOST GND READY READY Inputs Outputs GND READY Sub D socket GND PLC 24 V PLC READY PLC Input DIRECT push pull PULSE push pull Driving side Interface 1 push pull drive Driving side Interface 2 for all basic d...

Page 22: ...9 10 11 12 13 14 15 2 3 4 5 6 7 8 1 9 10 11 12 13 14 15 Signal interface 2 is not connected GND READY READY ZERO PHASE ZERO PHASE PWM BOOST GATE ENABLE Outputs Inputs PULSE PULSE DIRECTION DIRECTION ENABLE ENABLE PWM BOOST PWM BOOST GND READY READY Inputs Outputs GND READY Sub D socket OPEN COLLECTOR output npn Imax 10 mA UCEsat 1 2 V short circuit proof up to 6 V Positioning unit WP111 WP311 WPM3...

Page 23: ...12 13 14 15 6 7 8 13 14 15 8 7 6 5 4 3 2 1 WS5 5 24 V 24 V GND 1 9 2 3 4 5 10 11 12 GND READY READY ZERO PHASE ZERO PHASE PWM BOOST GATE ENABLE Outputs Inputs PULSE PULSE DIRECTION DIRECTION ENABLE ENABLE PWM BOOST PWM BOOST GND READY READY Inputs Outputs GND READY Sub D socket OPEN COLLECTOR output npn Imax 10 mA UCEsat 1 2 V short circuit proof up to 6 V Positioning unit WP111 Interface 1 Interf...

Page 24: ...6 5 4 3 2 1 WS5 5 24 V 24 V GND 24 V I O WP311 2 3 4 1 9 10 11 12 5 Sub D socket WS5 5 axis 1 GND READY READY ZERO PHASE ZERO PHASE PWM BOOST GATE ENABLE Outputs Inputs PULSE PULSE DIRECTION DIRECTION ENABLE ENABLE PWM BOOST PWM BOOST GND READY READY Inputs Outputs GND READY OPEN COLLECTOR output npn Imax 10 mA UCEsat 1 2 V short circuit proof up to 6 V Positioning unit WP311 Interface 1 Interface...

Page 25: ...e WS5 5 at 24 V If the bridge from pin 5 to pin 11 is inserted the WS5 5 is set ready immediatly after switching on the ENABLE input of interface 2 need not to be connected Siemens PLC IP 267 Figure 2 17 Driving via PCL IP 267 from Siemens 8 7 6 5 4 3 2 1 WS5 5 2 3 4 5 6 8 1 9 10 11 12 13 14 WS5 5 2 3 4 5 6 7 8 1 9 10 11 12 13 14 15 2 3 4 5 1 6 7 8 9 Sub D socket RSn RPn_N RSn_N BBnL TNn BBn TNn_N...

Page 26: ...late of the motor set the next lowest value CAUTION Never set too high a current The maximum phase current must not be exceeded and if it is this must be only momentarily boost signal This is to prevent overloading of the motor Make sure the motor is adequ ately cooled temperature on motor housing must not exceed 100 C The phase current must be set to max 2 65 A for the motors ExRDM 5913 50P and E...

Page 27: ...ion of the DIRECTION signal input can be inverted by means of parameter switch 03 direction of ro tation In the case of a half step the motor executes 1000 steps per revolution in the case of a full step it performs 500 steps per revolution 04 03 02 01 OFF ON 1 2 05 PWM active inactive right hand 2 full step half step left hand 2 active BOOST active Currentcontrol 1 BOOST Currentreduction Directio...

Page 28: ...Installation 2 16 WS5 5 Doc no 211 347 DGB 03 96 ...

Page 29: ...nput Controller of the phase current activated When the PWM signal is active the motor current amo unts to between 0 and 100 of the preset phase current The frequency range of the PWM signal shall lie between 10 and 20 Hz Parameter switch 05 01 ON and input active Boost function activated The motor current is raised to twice the preset phase current but to a maximum of 2 8 A CAUTION Increasing the...

Page 30: ...position of the parameter switch 05 03 see Figure 2 14 the inputs have the follow ing meaning Input inactive Clockwise parameter switch OFF Input active Counterclockwise parameter switch OFF NOTE Direction of rotation looking at the motor shaft flange side The signal response times for PULSE and DIREC TION are shown in Figure 3 3 GATE Input active Pulse input is disabled Input inactive Pulse input...

Page 31: ...pedance see Figure 3 4 NOTE Figure 3 4 shows how the 0 PHASE output signal depends on the ring counter reading in the case of full step operation With half step operation the ring counter has a cycle of 20 steps PULSE DIRECTION Ring counter 0 PHASE active active inactive inactive low impedance high impedance no defined range 1 2 9 0 1 2 1 0 9 2 9 10 11 12 13 14 15 1 active edge Power on ENABLE 0 F...

Page 32: ...precondition must be satisfied ENABLE input active see Figure 3 2 3 3 Operating Facilities The equipment is operated by the control signals from the superordinate control unit see section 3 1 there is no provision for manual operation of WS5 5 NOTE During operation the outside surfaces of the housing which serve as a heat sink may heat up 3 4 Switching Off Switch off mains voltage at external swit...

Page 33: ...minal value 230 V AC Power stage is switched off immediately the undervoltage fault message is not stored READY inactive min 100 ms motor outputs inactive LED 02 Phase monitoring Interruption of one or more motor wires Interruption in a motor coil Motor has no current Reset the equipment or turn off supply voltage READY and the motor outputs inactive LED 03 Short circuit Short circuit between one ...

Page 34: ... of one or more wires of the motor cable Motor faulty Switch off the equipment Check motor cable and correct the fault Replace motor Short circuit Short circuit in plug cable motor or power stage Switch off the equipment Eliminate the short circuit Excessive temperature power unit Poor ventilation of the power unit Motor current too high Boost the forced ventilation Reduce the motor current Reset ...

Page 35: ...least once a month the original packing has to be saved When equipment and insert cards are shipped the following points have to be taken into consideration equipment and insert cards should if possible only be shipped in their original packing insert cards should be packed without batteries or accumulators into covers which convey elec trostatic on both sides if possible use the orig inal packing...

Page 36: ...Errors Faults 4 4 WS5 5 Doc no 211 347 DGB 12 92 ...

Page 37: ...5 Maintenance WS5 5 requires no maintenance Maintenance WS5 5 Doc no 211 347 DGB 12 92 5 1 ...

Page 38: ...Maintenance 5 2 WS5 5 Doc no 211 347 DGB 12 92 ...

Page 39: ...6 Appendix 6 1 Description of Accessories Stepping motor Mains Power controller WS5 5 IP 267 IP 247 PLC POSAB WP 311 WP 111 1 5 2 3 4 Figure 6 1 Accessories Appendix WS5 5 Doc no 211 347 DGB 12 92 6 1 ...

Page 40: ...62501100200 see section 6 1 2 3 Signal cable signal interface 1 for IP 247 or for IP 267 connectors at both ends 62501413xxx 62501414xxx see section 6 1 3 Signal cable signal interface 1 connector at equipment end 62501415xxx 4 Signal cable signal interface 2 98078305072 see section 6 1 4 5 Stepping motor see catalogue Doc no 350 Appendix 6 2 WS5 5 Doc no 211 347 DGB 12 92 ...

Page 41: ...Air temperature 40 C 2 C Relative humidity 93 2 3 non condensing 6 1 3 Signal cable signal interface 1 The signal cable for the IP 247 with connectors at both ends can be supplied in the following lengths Cable length Order number 0 5 m 62501413005 1 5 m 62501413015 5 m 62501413050 10 m 62501413100 The signal cable for the IP 267 with connectors at both ends can be supplied in the following length...

Page 42: ...An 8 pole screened cable can be supplied for signal interface 2 Order number 98078305072 NOTE The desired cable length must be stated when placing the order Appendix 6 4 WS5 5 Doc no 211 347 DGB 12 92 ...

Page 43: ...epping motor for 5 wire technique in which the windings of the motor are wired in a pentagram Phase current The current flowing through a winding of the stepping motor Pulse frequency Number of driving pulses per second with each pulse the motor performs one step Pulse width modulation PWM Control of an analogue quantity via the pulse width pulse spacing ration of an input signal see also current ...

Page 44: ...3 4 4 1 Page M Mains connection 1 4 Mains power unit 1 3 1 4 Mains voltage 1 4 2 5 Minimum clearance 2 3 Monitoring function 1 4 4 1 Motor 1 2 Motor connection 1 4 2 4 Motor cable 2 4 6 3 O Operating temperature 1 6 Outputs 1 4 3 3ff P Parameter switch 1 1 1 3 2 14ff 3 1f Pentagram connection 1 4 2 4 Phase current 1 4 2 14 Power dissipation 1 4 1 6 2 3 Protection function 1 4 4 1 Pulse modulated s...

Page 45: ...Page T Technical data 1 4ff Troubleshooting 4 2 V Voltage switch 1 1 2 5 W Weight 1 5 Index 7 2 WS5 5 Doc no 211 347 DGB 12 92 ...