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Operating Instructions

09.10.03

Serial Input/Output Converter SIOC03

SIOC03_GB

8

4.6

Biasing an RS-485 Network

When an RS485 network is in an idle state (no communication is being transmitted or re-
ceived), a proper idle voltage state of at least 200 mV must be maintained between the
SIO+ and SIO– lines. The proper idle voltage state must be maintained by selecting the
proper biasing resistors for the network. A 10k ohm pull-up resistor (R2) on the SIO+ line
and a 10k ohm pull down resistor (R20) on the SIO– line do the SIOC03 biasing. When a
terminating resistor is placed between the SIO+ and SIO– lines, however, 10k ohm resis-
tors may not produce enough voltage difference between the SIO+ and SIO– lines to signal
an idle state. As the voltage difference between SIO+ and SIO– increases, the probability
of corrupt communication increases. The SIOC03 provides a method of reducing the bias-
ing resistors to improve communications for the terminated, noisy, or multi-dropped net-
work. Jumpers J18 and J19 place a 1k ohm resistor in parallel with the 10k ohm bias resis-
tors dropping the biasing to 910 ohms. This will increase the voltage difference between the
SIO+ and SIO– communication lines. Figure 4 shows the position of the jumpers when the
extra resistance is not added. The SIOC03 also provides a place to add through hole resis-
tors (R49, R50) in parallel to the biasing resistors so that the resistance can be dropped
even further.

5

Operation

5.1

Introduction

This chapter provides information on the operation of the SIOC03 Serial Input/Output Con-
verter.

5.2

Theory of Operation

The SIOC03 module provides a half-duplex (2-wire) RS485 multi-drop connection designed
primarily for use with the BERGES inverter products. All drives on the common RS485 bus
must have their circuit commons (COM or CM terminal) connected. The optical isolation of
the SIOC03 provides an isolation barrier between the drives and the communication host.
This isolation allows baud rates of up to 110 kHz.

When jumper J17 is configured to AUTO, the transmitter for the RS485 is enabled as long
as no activity is detected on the Txd line of the RS232 device. When the SIOC03 detects
the start character of a message it stops all RS485 transmissions so that the RS232 side
can transmit. Because the SIOC03 must detect the activity of the RS232 device, the auto-
matic mode is more susceptible to communication errors than the RTS transmit enable.
This method of conversion, however, is less dependent on host software or operating sys-
tem of the host device.

When jumper J17 is configured to TE, the transmitter for the RS485 is enabled when the
RTS line is low. When the RTS line is high, data on the TxD line is reflected on the RS485
port. A high signal on the TxD line causes current to flow from SIO+ to SIO-. Data on the
RS485 bus is always reflected on the RxD line, regardless of the RTS signal level. All TB
Wood's PC software will work with RTS transmit enable on PCs with Windows 9x systems.
For NT based systems, however, TB Wood's software will require jumper J17 to be config-
ured to AUTO due to restrictions to COM port access in those operating systems.

Handshaking lines RTS and CTS are connected together internally in the SIOC03 module.
No time delay is injected between asserting RTS and receiving CTS.

Handshaking lines DTR, DSR, and DSD are connected together internally in the SIOC03
module. No time delay is injected between asserting DTR and receiving DSR and DCD.

Summary of Contents for SIOC03

Page 1: ...Operating Instructions Serial Input Output Converter SIOC03 ...

Page 2: ......

Page 3: ...ons for Control Wiring 3 3 2 3 RS232 Communication Cable 3 3 3 Terminals Found on the SIOC03 3 3 3 1 Power Supply Connections 4 3 3 2 RS233 Input Connections 5 3 3 3 RS485 Output Connections 5 4 Configuration 6 4 1 Introduction 6 4 2 Gaining Access to the Configuration Jumpers 6 4 3 Power Supply Selection 6 4 4 Echoing 7 4 5 RS232 RS485 Transmit Enable 7 4 6 Biasing an RS 485 Network 8 5 Operation...

Page 4: ...nts Report any shipping damage to your nearest BERGES representative 2 2 Product Features Specifications Power supply requirements 5 VDC or 12 24 VDC 50 mA Module input RS232 for PC or PLC 9 pin D shell female Module output RS485 half duplex to terminal block Maximum baud rate 110 k bits per second bps Signal Isolation Optical 1 000 volts Rectified power supply input Power supply polarity makes no...

Page 5: ...is low voltage wiring as follows 1 Shielded wire is recommended to prevent electrical noise interference from causing im proper operation or nuisance tripping Connect the shield as recommended by the equipment manufacturer 2 Twisted pairs are recommended The SIO and SIO conductors should be twisted to gether If a twisted pair is used for the power supply connection the positive voltage and common ...

Page 6: ...lies can also be used and are connected in the same manner The power supply requirement can also be met using a power supply adapter such as BERGES part number PA24DC Such a device must be capable of supplying 24 VDC and capable of supplying 50 mA of current Power from these devices can be connected to the J12 connector of the SIOC03 module See figure 1 for the location of this connector Terminal ...

Page 7: ...n information for such an adapter The length of the input cable assembly can be extended To do this requires a straight through cable assembly i e pin 1 connects to pin 1 pin 2 to pin 2 etc Mouse extension cables may not perform correctly To assure reliability always keep the length of this con nection as short as possible with an absolute maximum of 25 feet The cable should be kept clear of any p...

Page 8: ...f 6 in lb or damage may result to the enclosure 4 3 Power Supply Selection Jumper J16 configures the SIOC03 module to supply current from the PWR connection on jumper J2 This setting should only be used when connecting the SIOC03 to BERGES En hanced Keypad Note that having the jumper configured to EKP with another product may cause damage to that product or the SIOC03 The default setting for this ...

Page 9: ...ansmit enable TE or to have an automatic transmit enable based on the state of the Txd line AUTO The default setting for this jumper is AUTO Refer to table 4 for the possible connections for this jumper Figure 4 provides the location of the jumper Jumper J9 Selection 1 2 Echo On 2 3 Echo Off Table 3 Echo Configuration Figure 4 SIOC03 Component Location Diagram Jumper J17 Label Selection 1 2 TE Tra...

Page 10: ... 2 wire RS485 multi drop connection designed primarily for use with the BERGES inverter products All drives on the common RS485 bus must have their circuit commons COM or CM terminal connected The optical isolation of the SIOC03 provides an isolation barrier between the drives and the communication host This isolation allows baud rates of up to 110 kHz When jumper J17 is configured to AUTO the tra...

Page 11: ...ased on the status LEDs in the sys tem The location of these LEDs and their function is shown in figure 1 and 5 Symptom Possible Cause Potential Solution PWR LED not lit Correct power supply voltage is not present Check that the power supply is connected and that it is working correctly Check for excessive load on the power supply Check that the power supply se lection jumper in the SIOC2 is set c...

Page 12: ...ntact our Application Engineers can be reached at 49 2264 17 158 or 49 2264 17 160 7 Appendix 7 1 RS232 Connection Details Pin Number Signal Name 1 DCD 2 RxD 3 TxD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 9 Pin D Shell Connections SIOC03 and Host 25 Pin D Shell Host 9 Pin RS232 SIOC03 Signal Name 2 3 TxD 3 2 RxD 4 7 RTS 5 8 CTS 6 6 DSR 7 5 GND 8 1 DCD 20 4 DTR 9 Pin to 25 Pin Serial Port Connections ...

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Page 14: ...BERGES electronic GmbH Industriestraße 13 D 51709 Marienheide Rodt Postfach 1140 D 51703 Marienheide Tel 0 22 64 17 0 Fax 0 22 64 1 71 26 http www berges de e mail Info_BEL berges de ...

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