BERGHOF EC1000, User Manual

Page 1: ...USER MANUAL 1 7 EC1000 Ethernet Controller ...

Page 2: ...emarks of Berghof Automation GmbH Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany CiA and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individual copyright holders Genera...

Page 3: ... 19 10 2015 Update of chapter General Information Working on the controller module Update of chapter Annex Nameplate 1 6 01 02 2017 Update of chapter General Information Conformity Declaration Update of chapter Product description Technical data Update of chapter Product description Module view and pin assignment Update of chapter Function Selection Indicators Diagnostics Status Indicators Update ...

Page 4: ...USER MANUAL 1 7 EC1000 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com EC1000_HB_en_2D1652008ZD00 docx 4 Blank page ...

Page 5: ...Identification 16 2 5 Module view and pin assignment 16 2 6 Mounting and connecting 17 2 6 1 Mounting 17 2 6 2 Connecting 18 2 6 3 Earth 19 2 7 Pin assignment 20 2 7 1 10 100 Base T network connection Ethernet 20 2 7 2 USB 20 2 7 3 CAN bus and serial interface 22 2 7 4 EtherCAT 23 2 7 5 SD Card 24 3 CONTROLLER OPERATION 25 3 1 Commissioning 25 3 2 Function Selection Indicators Diagnostics 25 3 2 1...

Page 6: ...L 1 7 EC1000 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com EC1000_HB_en_2D1652008ZD00 docx 6 4 5 Addresses and Bibliography Standards 31 4 5 1 Addresses 31 4 5 2 Bibliography Standards 32 ...

Page 7: ...tion commissioning and maintenance The information contained in this manual is subject to change without prior notice 1 1 About This Manual This equipment manual is an integral part of the product Make sure the equipment manual is always availa ble near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechanical construction E...

Page 8: ...his warning may result in death serious injury or extensive property damage CAUTION Danger Failure to observe the information indicated by this warning may result in injury or property damage NOTICE No hazard Information indicated in this manner provides additional notes concerning the product 1 3 Conformity Declaration Both the standard version of the controller module and the extension modules m...

Page 9: ...n and main tain the controller module these specialists are regularly instructed in all relevant questions of occupational health and safety and environmental protection and that they also know the contents of the user manual and especially of the safety notes therein the device markings identifications safety and warning notes attached to the controller module are not removed and are always kept ...

Page 10: ...reful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applications specified in the pre sent documentation and associated user manuals The automation system is to be used only as follows as prescribed in technically flawless condition without arbitrary or unauthorized changes and exclusive...

Page 11: ... is available USB The USB host interface provides a widely used peripheral interface For example it can be used to carry out an application update or data migration simply via a USB stick Please contact our Technical Support if no driver support is available for a specific USB device CAN Interfaces The EC1000 possesses 1 standard CAN interface which can be used up to 1 Mbit s Serial Interfaces The...

Page 12: ... USB Host interface V1 1 1 CAN interface at the front 1 RS232 serial interface for programming tools and application 1 EtherCAT interface with up to 10 users or max 2 A Realtime clock 1 SD card slot Slot for left hand extension module for communication optional Scope of Supply The scope of supply of the controller module consists of Ethernet Controller EC1000 Accessories PLUG IN CONNECTOR SET for ...

Page 13: ...rd max 96 MB for application Retain memory 24 kB Sizes and weights Dimensions WxHxD mm 25 x 120 x 90 Weight Approx 150 g Operating conditions Ambient temperature 0 C to 50 C 55 C as standalone specification if installation instruc tions are observed Relative air humidity Max 85 non condensating Transportation storage Ambient temperature 20 C to 70 C Relative air humidity Max 85 non condensating Re...

Page 14: ...s lateral 10 pin connection Connection technology Series connectors on right hand side USB interfaces Number type of interface 1 x Host USB Rev 1 1 Number of mating cycles max 1 000 CAN Bus interfaces Number type of interfaces 1x CAN in front on 2x 5 pin multipoint connector COM CAN Potential isolation Yes galvanic isolation Transmission rate ISO 11898 max 1 Mbit s Terminating resistor external vi...

Page 15: ...D00 docx 15 2 3 Block diagram 2VF100514DG01 vsd Flash RAM Ethernet Controller DC DC L L USB Transceiver Ethernet Transceiver CAN Transceiver SIO Transceiver S0 Status LED EtherCAT Transceiver USB LAN COM CAN 5 V 3 3 V GND Ether CAT CAN SIO CPU EtherCAT Ethernet COM CAN Accu RTC Serial EEPROM Retain memory Voltage control Energy reserve ...

Page 16: ...e identification code 2VF100582DG00 cdr 2 5 Module view and pin assignment 2VF100515DG02 vsd E C 1 0 0 0 M P 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 3 0 0 3 V 16 17 18 19 20 21 23 00 part equipping variant MP400 Power PC 400 MHz V3 CODESYS Version 3 x 1131 CODESYS controller EC Ethernet Controller Product Programming tool Processor type Variant EtherCAT USB LAN EtherCAT green red Run Stop re...

Page 17: ...e EC1000 The mounting plate must be metal in order to ensure heat conduction To interconnect two modules After snapping on the first module to the rail snap on the second module about 1cm away towards the right of the first module Push the second module along the rail towards the first module until you hear the locking device snap in To disconnect two modules Push down the unlock button see figure...

Page 18: ...y unit possesses integrated polarity reversal protection and inrush current limitation Both supply lines and the power supplies must be protected by an external short circuit and overload protec tion with a maximal tripping current of 5 A in each case depending on the number of I O Installation All connections and lines must be executed so that no faults are caused by inductive and capacitive inte...

Page 19: ...ng The metal housing therefore needs to be suitably connected to an operative earth connector You will normally have to ensure that the connection between module housing and DIN rail conducts well the connection between DIN rail and switching cabinet conducts well the switching cabinet is safely connected to earth In special cases you may attach the earth wire straight to the module NOTICE Earth w...

Page 20: ... 2 USB Devices with USB interfaces can be connected on the USB master port rev 1 1 The only classes of USB de vices which can be used by CODESYS users are USB sticks A mouse can only be used at the level of Linux The following issues must be taken into account when using USB sticks CAUTION A USB stick may only be unplugged during operation if all file operations have been completed otherwise the U...

Page 21: ...nce media usb 0 7 If a new stick is plugged in or one which has previously been plugged in and then removed it will be placed in the directory with the lowest free number By connecting an USB hub it is possible to operate multiple sticks on one USB interface In this case attention must be paid that there are no USB devices still attached to the hub itself when it is plugged in and unplugged NOTICE...

Page 22: ... L NOTICE A 120 Ω terminal resistor can be connected between the CAN_L and CAN_H connections This is necessary if the appropriate CAN interface is located at the beginning or end of the relevant CAN bus topology NOTICE The RS232 interface X3 has an exceptional position Depending on the configuration it can be used either as a Linux console or as a PPP interface for remote maintenance or as a CODES...

Page 23: ...uto matically Furthermore the system voltage of the connected I O modules is generated in the EC1000 While this sim plifies the connection of the I O modules on the one hand on the other hand the maximum number of I O modules which can be connected has to be taken into account An extender module facilitates the connection of further EtherCAT Slaves to the EC1000 CAUTION The number of connectable E...

Page 24: ...C1000 is de energised The compact SD card drive is equipped with a push in push out insertion and ejection mechanism Gold plated contacts guarantee low contact resistances and a service life of 10 000 push in cycles At present the write protection switch on the SD card is not identified The SD card drive has to be activated via the web configuration The files on the SD drive can be written read an...

Page 25: ... correct polarity Switching on The module is not equipped with its own main power switch The PLC controller starts when the associated equipment is switched on or when the power supply is connected Switching off The PLC controller switches off when the associated equipment is switched off or the power supply is discon nected 3 2 Function Selection Indicators Diagnostics 3 2 1 Status Indicators The...

Page 26: ...h STOP the PLC using RESET of the vari ables but not the retain data correspon ding to the activation of the rocker switch on the DC1000 modules It is then no longer possible to force hold the PLC controller in the STOP state LEDs RUN STOP ERROR LED signalisation 2 LED are available on the module to signalise the system status RUN STOP in two colours red green yellow ERROR in red only The flash co...

Page 27: ... user program might react differently Status LED for CPC programs The LED can be controlled by user software Ethernet status LED Refer to section 10 100 Base T network connection Ethernet 3 3 Real Time Clock with Backup Battery The EC1000 is equipped with a real time clock Setting the clock Use either the web configuration or the CODESYS BGHSysLibRtc lib library Power supply A rechargeable battery...

Page 28: ...ry transport The VL2020 Accu is permanently installed in the device The battery contains 0 01g lithium NOTICE The devices contain lithium ion batteries of the Panasonic manufacturer They are classified in UN 3091 For further information look in the PSDS to be found under https industrial panasonic com ww downloads psds TRANSPORT ...

Page 29: ...s while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth D...

Page 30: ...30 4 4 Nameplate Nameplate descriptions example 1 2 3 4 5 6 8 9 10 7 2VF100080DG04 cdr Designation of device type Identification no item no serial no Customer no Supply voltage Manufacturer s address Mac addresses Production date QR code identification no CE marking Brand of the manufacturer trademark 1 2 3 4 5 6 7 8 9 10 ...

Page 31: ...nisation for CAN users in the field of auto mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin or VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin or Internet search www ie...

Page 32: ...ser guidelines IEC61000 6 4 EN61000 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication DIN EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 UL 508 Industrial Contro...