background image

8

9

For one actuator the address is the same on both lines. When the actuator is powered on, the 

INTELLIBUS module tries to get the communication on a first line and toggles between both lines 

until to find the communication. It is the INTELLIBUS module that decides to communicate with one 

line or the other. Like this, all the actuators are not obliged communicating one the same line and 

both lines are working simultaneously. There is not a main line and a backup line, each line has the 

same level. On the other hand the actuator interface has a primary channel (the one that got a data 

exchange state) and a backup channel.  

Information supplied by the primary or the backup channel:

- This channel (or slave) is primary or this channel is backup

- 2 channels available or only one.

- FR mode (Flying redundancy) or SR mode (System redundancy).

See details at § «Command and Signalling»

Redundancy management must be performed by the PLC. To manage the line redundancy a PLC 

could be used with different level of equipment.

-  One PLC with 2 Profibus DPV1 Interface. For example a CPU 317-2 DP from Siemens  

that includes 2 Profibus DPV1 interfaces. The PLC is single and interface is doubled. 

PLC should be programmed to manage the redundancy. 

If the PLC doesn’t support the special redundancy extensions of the Profibus Guide

Line «Slave redundancy» then INTELLIBUS module will be used as a classical

redundancy. To do that there is to load in the PLC the appropriate GSD file for classical redun-

dancy: LBVR0ACC.GSD

-  Two PLC with each a Profibus DPV1 interface. A link between both PLC through an auxiliary  

communication port allows the redundancy monitoring. Example 2 CPU 317-2 DP from  

Siemens. PLC should be programmed to manage the redundancy.

If the PLC doesn’t support the special redundancy extensions of the Profibus Guide Line «Slave 

Redundancy» then INTELLIBUS module will be used as a classical redundancy. To do that 

there is to load in the PLC the appropriate GSD file for classical redundancy: LBVR0ACC.GSD

-  Two PLC fault tolerant like the CPU 414 H from Siemens and optic fibre between them. In that 

case no programming is necessary to manage the redundancy. 

This PLC supports the special redundancy extensions. The INTELLIBUS module will be used 

with RedCom and extensions, and to do that there is to load the appropriate GSD file in the 

PLC : LBRE0ACC.GSD. 

 4 

  CONTROLS AND INDICATIONS 

The Profibus DPV1 system has a cyclic communication (compatible with Profibus DP) and acyclic 

communication. The cyclic communication is mainly use for the Process. Data are read and written 

in a well-defined timing. The useful data are selected in the list below and transmitted in a cyclic 

way. The selection of only a few data also increases the communication speed.

The acyclic communication is mainly use for maintenance. The data are collected only on request 

that avoid to reduce the cyclic communication speed. See below «§ 5 Acyclic communication» 

 4.1 

  CONTROLS

Valve control by the Profibus fieldbus is possible only if the actuator rotating selector is on the 

«remote» position.

Conditions which can prevent a command to be executed:

- Actuator rotating selector on «local» or «OFF».

- Alarm tripped (motor thermal overload)

- Emergency command received (ESD)

 Control byte description

Actuators controls are located at the addresses 0 to 4 on the INTELLIBUS module. These controls are:

Address 0: ON-OFF control

OPEN / CLOSE: Open and close command. According to the actuator configuration, it is possible to 

select a priority to the opening or to the closing command (refer to NR1151)

By default there is no priority given to either opening or closing.

Priority can be used to:

-  Allow to reverse the actuator rotation direction during a manoeuvre without having to use  

the stop command. In this case it is necessary to set a priority to the opening or to the closing 

direction.

-  Give priority to one or the other rotation direction: if the actuator receives the open and close 

commands simultaneously and the priority has been given to the opening, the actuator will 

run the open position.

STOP: if this command is maintained at 0 (most common case), the open and close commands have 

to be maintained. If this command is set to 1, a short duration open / close command pulse is suf-

ficient to drive the valve to the open or closed position. In this case, the stop command (0) can be 

used to stop the actuator during the travel in its current position.

Address 1: Auxiliary commands

By default, auxiliary command 1 is assigned to local control (actuator selector) inhibited.

By default, auxiliary command 2 is not assigned to a Profibus command but to an emergency  

command (ESD): This command is hardwired (separate wiring) and directly connected to the control 

box main strip.

These commands depend of actuator configuration (refer to NR1151) and can be assigned to the 

following functions.

Bit n°

Value

Description

Bit 0

0

NO COMMAND

1

OPEN COMMAND

Bit 1

0

NO COMMAND

1

CLOSE COMMAND

Bit 2

0

STOP ( OR MAINTAINED COMMAND MODE)

1

NO STOP (OR PULSE COMMAND MODE)

Bit 3 to 7

-

NOT USED

Bit n°

Value

Description

Bit 0

0

NO COMMAND

1

AUXILIARY COMMAND 1 

Bit 1

0

NO COMMAND

1

AUXILIARY COMMAND 2

Bit 2 to 7

-

NOT USED

Summary of Contents for Intellibus

Page 1: ...instructions for start up INTELLIBUS PROFIBUS DP FOR INTELLI Intelli 2801 A1150 ...

Page 2: ...ring RedCom with redundancy extensions that can be used if the PLC can support the same extensions According to the fieldbus version required an INTELLIBUS single or redundant line may equip the actuator Control box with inside Profibus DP interface could be supplied to connect other equipment Please make sure to get and read the INTELLI instructions for start up ref NR1151 prior going further wit...

Page 3: ... cross Redundant channel No data exchange empty square Channel 1 is primary and on data exchange rotating triangle Channel 2 is backup and on data exchange alternative up and down triangle Channel 1 Intellibus module fault blinking cross Channel 2 is primary and on data exchange rotating triangle 3 2 Cabletype Use exclusively special PROFIBUS cable conforms to the EN50170 2 standard and of type A ...

Page 4: ...s on No ramifications 3 6 Emergencysupply The actuator INTELLI is normally supplied by the mains but in case of loss of power supply an emergency supply could be used to continue to communicate through the fieldbus This emergency supply needs 24V DC 4W 3 7 ProfibusDParchitecture Single line The Profibus cable coming from the PLC is connected to the first actuator then the Profibus cable links this...

Page 5: ...ommunication The cyclic communication is mainly use for the Process Data are read and written in a well defined timing The useful data are selected in the list below and transmitted in a cyclic way The selection of only a few data also increases the communication speed The acyclic communication is mainly use for maintenance The data are collected only on request that avoid to reduce the cyclic com...

Page 6: ... between proportional and ON OFF control assign an auxiliary command to the function AUTO ON OFF then select the control mode required from the control room see above Address 1 Address 4 Relay output option The relays could be used to have an output indication wired as a non fieldbus actuator or to drive outside devices through Profibus These optional relays could be configured in Intelli menu for...

Page 7: ...g closing direction of rotation discrepant BATTERY LOW OR IS NOT PRESENT In case of battery option the battery should be replaced because of too low voltage or the battery is missing Address 3 Running torque in RUNNING TORQUE Indication of the instantaneous torque 100 is the maximum actuator rated torque Address 4 Actuator position feedback ACTUATOR POSITION FEEDBACK 0 closed 100 open Bit n Value ...

Page 8: ... Bit n Value Description Bit 0 0 NO INDICATION 1 1 INDICATION 1 IS ACTIVE OPTION Bit 1 0 NO INDICATION 2 1 INDICATION 2 IS ACTIVE OPTION Bit 2 0 NO INDICATION 3 1 INDICATION 3 IS ACTIVE OPTION Bit 3 0 NO INDICATION 4 1 INDICATION 4 IS ACTIVE OPTION Bit 4 0 NO INDICATION 5 1 INDICATION 5 IS ACTIVE ESD INPUT BY DEFAULT Bit 5 0 NO VALVE JAMMED ALARM 1 VALVE JAMMED Bit 6 0 NO AUXILIARY 24V FAULT ALARM...

Page 9: ...ures since actuator manufacturing Address 18 to 21 Running time TOTAL RUNNING TIME To obtain the accumulated figures since actuator manufacturing Unit is 1 10 sec Address 22 to 25 Partial number of starts PARTIAL NUMBER OF STARTS Number of starts since the last reset Address 26 to 29 Partial running time PARTIAL RUNNING TIME Total running time since the last reset Unit is 1 10 sec Address 30 and 3...

Page 10: ...er line AvailabledatathroughPROFIBUSacycliccommunication Data is organised in slot and index Slot 0 Indexes 0 to 61 are listed below Index Data Description Byte Read write 0 Set up for auxiliary command 1 0 not used 1 local 0 remote 1 2 local remote 0 remote 1 3 local command inhibit 1 4 open inhibit 1 5 close inhibit 1 6 ON OFF 0 AUTO 1 7 fieldbus emergency closing 1 8 fieldbus emergency opening ...

Page 11: ...torque curve Torque in Data 1 closed position Data 2 1 open Data 101 100 open 101 read only Index Data Description Byte Read write 39 Closing torque curve Torque in Data 1 closed position Data 2 1 open Data 101 100 open 101 read only 40 Profibus slave address 1 125 1 read only 41 Indication address 0 Replicate the data of the cyclic register 1 read only 42 Indication address 1 Replicate the data o...

Page 12: ... 4 39 80 726 MOROCCO AQUATEL sarl aquatel wanadoo net ma CASABLANCA Tel 212 22 66 55 71 NETHERLANDS BERNARD CONTROLS BENELUX NV hans nobels bernardcontrols com AN ZWAAG Tel 31 0 229 298083 NEW ZEALAND MRCTransmark NZ LTD bill sunley mrctransmark com Auckland Tel 64 9 276 4149 NORWAY KSB LINDFLATEN AS firmapost lindflaten no LYSAKER Tel 476 71 29 900 POLAND MARCO matzanke pol pl WARSAW Tel 48 22 86...

Reviews: