Berthoud BOXER II-1800, Manual

Page 1: ...rayers see manual No 82 471 BERTHOUD Agricole 04 2004 BOXER II 1800 2500 3000 4000 R D P TRONIC regulation D P E Electronic proportional flow rate NOZAL nozzles see manual No 82 467 D P TRONIC regulat...

Page 2: ...2 82 475 Boxer II...

Page 3: ...x 18 MAIN SPRAYER FUNCTIONS WITH THE CENTRIFUGAL PUMP BOXER II 1800 R Filling 20 21 Transferring 20 21 Rinsing the main tank with mains water 20 21 Rinsing the main tank with the rinse tank 20 21 Rins...

Page 4: ...Draining the tank 42 43 UNFOLDING AND FOLDING THE BOOM ARMS See manuals of the booms No 82 438 and No 82 461 MAINTENANCE OF SPRAYING EQUIPMENT See manual No 82 471 Practical recommendations for the se...

Page 5: ...er II GENERAL AND SAFETY Warning Acceptable use of the sprayer General safety measures Maintenance Counter indications Meaning of the safety stickers See manual No 82 471 Safety Checks Maintenance of...

Page 6: ...lter Heating Air conditioning Multi function handle for boom operation and control FM radio cassette player UTAC certified standard glazing windscreen Tinted windows 2 electrical rear view mirrors Sto...

Page 7: ...48 other possible options 300 95 R 46 420 85 R 38 460 85 R 38 480 70 R 38 520 70 R 38 CAB Suspended panoramic vision cab Pressurised with carbon filter Heating Air conditioning Multi function handle...

Page 8: ...0 80 R 46 TL CABINE Suspended panoramic vision cab Pressurised with carbon filter Heating Air conditioning Multi function handle for boom operation and control FM radio cassette player Double glazed U...

Page 9: ...40 or 42 metres AX AXIALE boom EK EKTAR boom 18 Tank capacity 1800 litres 25 Tank capacity 2500 litres 30 Tank capacity 3000 litres 40 Tank capacity 4000 litres E D P Tronic regulation BOX BOXER devic...

Page 10: ...llowing tire sizes 270 95 R 32 Boom width A Total length A1 Length of boom arms B Total height C Overall width D D1 Max work height under the nozzle D2 Min work height under the nozzle E Ground cleara...

Page 11: ...0 2 860 2 720 3 800 3 800 3 800 3 800 3 800 3 800 3 800 3 800 4 315 2 530 to 2 600 2 210 to 2 280 2 310 to 2 380 2 530 to 2 600 2 210 to 2 280 2 310 to 2 380 2 310 to 2 380 2 660 to 2 730 2 590 H I Tr...

Page 12: ...On the handwash tank It is very important to keep the safety stickers in location and in good condition as they draw your attention to possible dangers and refer to the operator s manual Check their...

Page 13: ...andwash tank In the cab 417 586 417 572 417 575 It is very important to keep the safety stickers in location and in good condition as they draw your attention to possible dangers and refer to the oper...

Page 14: ...14 82 475 Boxer II...

Page 15: ...75 Boxer II STARTING UP THE SPRAYER Checking self propelled advance speed Checking self propelled wheel circumference Checking flow rate hectare See manual No 82 471 Safety Checks Maintenance of the S...

Page 16: ...machine completely Remove the nozzles if they are fitted Undo the end plugs on the pipes Fill 1 5th of the volume of the tank with water Spray Refer to the pump OPERATION section Remove and clean the...

Page 17: ...17 82 475 Boxer II CHOICE OF NOZZLES AND TABLES OF FLOW RATES See manual No 82 467 NOZAL nozzles D P TRONIC REGULATION See manual No 82 465 D P Tronic regulation...

Page 18: ...control board 4 10 Amps for the boom spraying sections board 5 I 0 Display Electronic regulation switches see manual No 82 465 Control box power switch Manual spraying regulator valve switch control...

Page 19: ...II MAIN SPRAYER FUNCTIONS WITH THE CENTRIFUGAL PUMP All the valve operations must be done with the engine stopped Power up the control box When engaging the spray pump the internal combustion engine...

Page 20: ...union Filling with incorporation hopper using see page 28 RINSING THE MAIN TANK WITH MAINS WATER 5 Pump stopped Connect the mains water hose T3 to the quick connector 2 Turn all the valve handles to p...

Page 21: ...Finish by turning all the valve handles to position 4 spraying during 2 minutes In the 2 cases Power up the control box reference 1 figure 17 page 35 Program the control box on CONSTANT PRESSURE 3 ba...

Page 22: ...rporation hopper using see page 30 RINSING THE MAIN TANK WITH MAINS WATER 5 Pump stopped Connect the mains water hose T3 to the quick connector 5 Turn all the valve handles to position 5 Open the wate...

Page 23: ...TANK When changing chemical product Put 300 litres of clear water with a cleaning product All Clear type in the main tank Turn all the valve handles to position 2 hopper except valve 5 which is to be...

Page 24: ...ncorporation hopper using see page 32 RINSING THE MAIN TANK WITH MAINS WATER 7 Pump stopped Connect the mains water hose T3 to the quick connector 6 Turn all the valve handles to positio 7 Open the wa...

Page 25: ...SPRAYING CIRCUIT WITH THE MAIN TANK When changing chemical product Put 300 liters of clear water with a cleaning product All Clear type in the main tank Turn all the valve handles to position 11 pump...

Page 26: ...26 82 475 Boxer II...

Page 27: ...27 82 475 Boxer II OTHER SPRAYER FUNCTIONS...

Page 28: ...ORATION HOPPER USING EXTERNAL SUCTION 3 Connect pipe T1 on the quick fitting union 3 figure 7 Turn all the valve handles to position 3 figure 7 Trip the switch which enables the spraying pump to be en...

Page 29: ...29 82 475 Boxer II 1 2 3 4 5 6 a b T2 T3 a b a b 1 2 3 10 9 7 8 9 1 4 5 6 8 7 9 10 11 2 3 8 T1...

Page 30: ...RATION HOPPER USING EXTERNAL SUCTION 3 Connect pipe T1 on the quick fitting union 3 figure 10 Turn all the valve handles to position 3 figure 10 Trip the switch which enables the spraying pump to be e...

Page 31: ...T DE PULVERISATION NETTOYAGE FILTRE DE REFOULEMENT TRANSFERT REMPLISSAGE 8 7 6 5 1 2 3 4 9 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEURE PULVERISATION P D F ARRETEE P D F 300 tours min P D F 300...

Page 32: ...TION HOPPER USING EXTERNAL SUCTION 3 Connect pipe T1 on the quick fitting union 4 figure 13 Turn all the valve handles to position 3 figure 13 Trip the switch which enables the spraying pump to be eng...

Page 33: ...ION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARRETEE TRANSFERT 4 5 11 9 6 7 8 10 910 4 5 11...

Page 34: ...ure 17 power up the control box by raising switch 1 lamp a lights press the push button 4 on handle P set the switches 2 to the left of the control box 5 Program the D P TRONIC unit See manual No 82 4...

Page 35: ...35 82 475 Boxer II 1 2 3 4 5 6 a b T2 T3 16 17 I 0 a b 1 3 4 2 5 P T1...

Page 36: ...figure 19 power up the control box by raising switch 1 lamp a lights press the push button 4 on handle P set the switches 2 to the left of the control box 5 Program the D P TRONIC unit See manual No 8...

Page 37: ...RISATION NETTOYAGE FILTRE DE REFOULEMENT TRANSFERT REMPLISSAGE 8 7 6 5 1 2 3 4 9 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEURE PULVERISATION P D F ARRETEE P D F 300 tours min P D F 300 tours min...

Page 38: ...lights press the push button 4 on handle P set the switches 2 to the left of the control box 5 Programmer le bo tier D P TRONIC Voir notice N 82 465 VOTRE APPAREIL EST PRET A FONCTIONNER OPERATION In...

Page 39: ...SSAGE 10 9 8 7 6 1 2 3 4 5 11 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARR...

Page 40: ...o be filled with clear water through the lid without any pressure Capacity of the rinse tank BOXER II 1800 R 200 litres BOXER II 2500 3000 R 280 litres BOXER II 4000 R 400 litres HANDWASH TANK figure...

Page 41: ...41 82 475 Boxer II ON OPTION Electric gauge 1 2 3 1 2 3 23 22...

Page 42: ...sitions FOAMING INTO THE TANK If this occurs reduce the engine speed or add an anti foaming additive to the contents of the tank when filling Do not add fuel oil to the spraying mixture as an anti foa...

Page 43: ...43 82 475 Boxer II 24 1...

Page 44: ...44 82 475 Boxer II...

Page 45: ...T Counter indications Precautions to be taken against frost Protection against oxidising agents See manual No 82 471 Safety Checks Maintenance of the Sprayers UNFOLDING AND FOLDING THE BOOM ARMS See m...

Page 46: ...E SPRAY SEASON Check tyre pressure See manual of self propelled Check the tightness of the wheel bolts Filter Make sure that the delivery filter is clean and in good condition Pipes Look for any leaks...

Page 47: ...ut some clean water into the tank Unscrew a nozzle remove disc and cap at the end of each spraying section Rinse with clean water Remove all nozzles and filters and clean them Reassemble See chapter S...

Page 48: ...not supplied with the machine BOXER II 1800 R To clean the filter cartridge you must isolate the circuit Turn the six handles to position 8 figure 26 BOXER II 2500 3000 R To clean the filter cartridge...

Page 49: ...7 8 10 910 4 5 11 2 4 5 11 6 4 1 2 8 3 1 2 3 5 7 8 9 11 6 1 3 8 2 4 5 11 6 1 2 3 4 5 6 91011 2 3 4 5 7 8 910 7 6 1 11 R 1 3 7 7 8 910 8 9 2 3 6 7 1 8 10 10 7 6 4 1 2 7 3 5 4 RIN AGE CUVE AVEC EAU DU R...

Page 50: ...RNING BOOM SUPPORTS SERVICING THE BOOM After each use rinse the pipework thoroughly operating the machine for several minutes with clear water Drain the pipework particularly if there is a risk of fro...

Page 51: ...51 82 475 Boxer II 1 1 2 29 2 1 BOXER II 1800 R BOXER II 2500 3000 4000 R 2 30 31...

Page 52: ...drain out if freezing is a risk for at least 15 minutes Reference 2 Pump nose filling orifice capacity 0 1 litres Reference 3 Level orifice oil must be level with hole edge Reference 4 Oil drain nut d...

Page 53: ...53 82 475 Boxer II MAINTENANCE DIAGRAMS...

Page 54: ...tank capacity 1 800 litres 3 Float gauge 4 Rinse main tank system 5 Motorised valves 6 Pressure sensor 7 Delivery filter 8 Rinse tank capacity 200 litres 9 Incorporation hopper 10 Handwash tank capac...

Page 55: ...ilter 6 Pressure sensor 7 Motorised valves 8 Rinse tank capacity 280 litres 9 Incorporation hopper 10 Handwash tank capacity 18 litres 11 Filling pipe with strainer 12 Mains water pipe 13 Transferring...

Page 56: ...Motorised valve 3 Pressure sensor 4 Delivery filter 5 Regulator valve 6 Float gauge 7 Rinse main tank system 8 Main tank capacity 4 000 litres 9 Rinse tank capacity 400 litres 10 Incorporation hopper...

Page 57: ...gle corrector Limit switch lock 10 Ampere fuse DP Tronic fuse Boom fuse Right variable geometry Left variable geometry Manual or automatic mode switch Black marked cable Red marked cable Alarm Klaxon...

Page 58: ...58 82 475 Boxer II R Spraying and boom boards wiring BOXER II DPTRONIC 574 034 3 See page 57 Key for wiring diagrams...

Page 59: ...59 82 475 Boxer II R Electro hydraulic valves wiring Rear boom BOXER II 574 023 3 See page 57 Key for wiring diagrams...

Page 60: ...remember the values programmed the nozzles manufacter and their colours nozzle NOZZLE 1 nozzle NOZZLE 2 nozzle nozzle nozzle NOTE At the start of each treatment season check the real flow rates of yo...

Page 61: ...61 82 475 Boxer II NOTES ON TREATMENTS CARRIED OUT DURING THE SEASON Date Speed km h Field Treatment Product Dose Volume l ha Nozzle Pressure...

Page 62: ...EX FRANCE Phone 33 4 74 06 50 50 Fax 33 4 74 06 50 77 Internet www berthoud com E mail berthoud agricole berthoud com Because of our policy of constant product improvement we reserve the right to modi...