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7

SELF PROPELLED SPRAYER

- Self propelled base with IVECO Diesel engine liquid

cooled. 6 cylinders, 163 HP,  5.9 liters.
(option engine IVECO 6 cylinders, 200 HP, 5.9 liters).

- Welded frame in square profile.
- GRP tank with flotting gauge, capacity 3000/4000

5% with baffle and separate 400-liter rinsing
tank.

- Diesel tank 210 Iiters. Oil tank 105 liters.
- Ground clearance 1.15 m (option 1.30 m).
- Fixed track width 1.80 m to 2.70 m.

(in option: Variable wheel track by sliding axles
1.80 m to 2.25 m or 2 m to 2.40 m).

- Wheelbase 3.65 m.
- 4 wheel drive by hydrostatic drive POCLAIN with

brakes et variable delivery pump REXROTH and
hydro-mecanic locking system.

- 4 wheel steering with hydrostatic steering by Orbitrol

DANFOSS.

- Wheels 270/95 R 48 adjustable rims

(options: 300/95 R 46 - 460/85 R 38 - 480/70 R 38 -
520/70 R 38 - 520/85 R 38 - 580/70 R 38).

- Speed road: 27.5 km/h. Speed field: 13.7 km/h.
- Hydraulic brakes on the rear wheels.
- Multicontrol joystick for forwad speed, spraying,

boom height and angle control (option for variable
geometry).

- Protected under frame.
- Panoramic pressurized/heated cab, FM/tape radio,

tinted windows, UTAC-approved windshield.  Two
activated carbon filters.

- Lighting in compliance with the Highway Safety

Code.

- Gyrolight.
- Pneumatic seat.
- Sound alarm for rear movement.
- Double external control of engine speed. Double

external control of PTO.

- Two front and rear work lamps.

Options on Self propelled sprayer:

Air compressor equipment with air blow gun.

SPRAYING EQUIPMENT for
SELF-PROPELLED BOXER 3000/4000 A

Dual-turbine, rotary

 DELTA pump 

for double output,

enabling:
- Filling, agitation, rinse, transfert and spraying.
- Double filtering system:

- filling filter (sieve 8/10° mesh),
- delivery filter (1/4 turn filter, 4/10° mesh).

- Chemical hopper fitted on parallelogram.
- Nivelec gauge.

- Berlogic: Display of valve handle positions of the

various functions.

- Electronic regulation D.P.TRONIC with saved

memory.

- In cab, unic control box with:

- Control display.
- Simple cumuls management and cumuls

management on 10 fields.

- Spraying remote control by:

- 4 motorised valves with stainless steel ball

(AXIALE 24/28 and variable geometry),

- 5 motorised valves with stainless steel ball

(AXIALE 30 variable geometry, EKTAR 30,
EKTAR 32),

- 6 motorised valves (EKTAR 36 and EKTAR 38),
- 7 motorised valves (EKTAR 42),
- 8 motorised valves (EKTAR 40).

AXIALE Booms:

- Axiale 24, Axiale 24 variable geometry, Axiale 28,

Axiale 28 variable geometry, Axiale 30 variable
geometry, fitted on the front.

- Axiale suspension on pivot with springs and

oscillation shock absorbers.

- Independent folding of outer arms. Angle corrector.

7 rams on Axiale 24 and Axiale 28.

- Independent folding of outer arms. Angle corrector.

Variable geometry. 9 rams  on Axiale 24/28 variable
geometry, Axiale 30 variable geometry.

- QUADRIX nozzle holder.
- 2 sets of nozzles KWIX Alumine AFX 110° Yellow

and Blue,
2 sets of liquid fertilizer nozzles KWIX Trifilet Red
and Brown.

EKTAR Booms:

- EKTAR 30, EKTAR 32, EKTAR 36, EKTAR 38,

EKTAR 40, EKTAR 42, fitted on the front.

- Pendulum suspension.
- Independent folding of outer arms. Angle corrector.

Variable geometry. 11 rams and 9 electro-hydraulic
spool valves.

- QUADRIX nozzle holder.
- Nozzles KWIX Alumine AFX 110°.

Options on spraying equipment
of BOXER 3000/4000 A:

- 6, 7, 8, 9 or 10 motorised valves with stainless

steel ball.

- Pneumatically-controlled anti-drip system.
- GESTRONIC control box, management of 99 fields,

filling programming an end of operation alarm or
auto-stop.

TECHNICAL CHARACTERISTICS

Summary of Contents for BOXER II 3000 A

Page 1: ...ENGLISH to be read attentively and kept for further reference 03 2005 Safety checking sprayers maintenance see manual N 82 471 Nozal nozzles see manual N 82 467 AXIALE boom see manual N 82 438 DPTron...

Page 2: ...2...

Page 3: ...k 18 19 Rinsing the spraying circuit with the main tank 18 19 OTHER SPRAYER FUNCTIONS Incorporation hopper 22 23 Spraying function agitation 24 25 Electric gauge 26 27 Handwash tank 26 27 Rinse tank 2...

Page 4: ...4...

Page 5: ...5 GENERAL AND SAFETY warning Acceptable use of the sprayer General safety instructions Maintenance Counter indications Meaning of the safety stickers See manual Safety Control Maintenance N 82471...

Page 6: ...6...

Page 7: ...ble filtering system filling filter sieve 8 10 mesh delivery filter 1 4 turn filter 4 10 mesh Chemical hopper fitted on parallelogram Nivelec gauge Berlogic Display of valve handle positions of the va...

Page 8: ...depends on accurate calibration of the equipment and this requires careful checking When this checking has been undertaken the sprayer must be starting up correctly this also being necessary for corr...

Page 9: ...AR boom 30 Tank capacity 3000 liters or 40 4000 liters E D P TRONIC regulation BOX Self propelled BOXER TABLE OF WEIGHTS 1 rue de l industrie 69220 BELLEVIE SUR SAONE FRANCE EQUIPMENT BOOM AXIALE 24 G...

Page 10: ...15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 30 1 30 1 30 1 30 1 30 1 30 1 30 1 30 1 30 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 3 65 2 00 2 00 2 00 2 00 2...

Page 11: ...ood condition as they draw your attention to possible dangers and refer to the operator s manual See the following pages and check their location on the sprayer 417 465 417 576 Onthehandwashtank Inthe...

Page 12: ...12...

Page 13: ...13 STARTING UP THE SPRAYER Checking forward speed Checking sprayer wheel circumference Checking flow hectare see manual Safety Checking sprayer maintenance N 82471...

Page 14: ...Remove the nozzles if they are fitted Undo the end plugs on the pipes Fill 1 5th of the volume of the tank with water Spray Refer to the pump OPERATION chapter Remove and clean the filter Retighten th...

Page 15: ...15 CHOICE OF NOZZLES AND TABLES OF FLOW RATES see manual N 82467 NOZAL nozzles D P TRONIC REGULATION voir notice N 82465 D P Tronic regulation...

Page 16: ...ol board 4 10 Amps for the boom spraying sections board 5 Display Electronic regulation switches see manual 82465 Control box power switch Manual spraying regulator valve switch control 7 1 Control sw...

Page 17: ...17 MAIN SPRAYER FUNCTIONS WITH THE DELTA PUMP ALL THE VALVE OPERATIONS MUST BE DONE WITH THE ENGINE STOPPED POWER UP THE CONTROL BOX...

Page 18: ...ump stopped Turn all the valve handles to position NOTE For valve No 2 place the handle in the dashed position during 2 minutes then turn the handle to the normal position Power up the control box ref...

Page 19: ...11 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARRETEE TRANSFERT 4 5 11 9 6 7...

Page 20: ...20...

Page 21: ...21 OTHER SPRAYER FUNCTIONS...

Page 22: ...N HOPPER USING EXTERNAL SUCTION 3 Connect pipe T1 on the quick fitting union 4 figure 7 Turn all the valve handles to position 3 figure 7 Trip the switch which enables the spraying pump to be engaged...

Page 23: ...SSAGE 10 9 8 7 6 1 2 3 4 5 11 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARR...

Page 24: ...ion of control box figure 11 Power up the control box by raising switch 1 lamp a lights Press the push button 4 on handle P Set the switches 2 to the left of the control box 5 Program the D P TRONIC u...

Page 25: ...TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARRETEE TRANSFERT 4 5 11 9 6 7 8...

Page 26: ...ience A 18 liters water tank independent from the rinse tank can be used for washing hands and body parts face eyes in the event that product is sprayed or splashed on operating The tap 1 is easily ac...

Page 27: ...27 13 3 2 1 14 2 1...

Page 28: ...AMING INTO THE TANK If this occurs reduce the engine speed or add an anti foaming additive to the contents of the tank when filling Do not add fuel oil to the spraying mixture as an anti foaming agent...

Page 29: ...29 1 15...

Page 30: ...30...

Page 31: ...PMENT BOOM FOLDING UNFOLDING FUNCTION see manual N 82438 AXIALE boom and N 82461 EKTAR boom Counter indications Precautions to be taken against frost Protection against oxiding agents see Safety Check...

Page 32: ...re that the delivery filter is clean and in good condition Pipes Look for any leaks Check for kinks in the pipes Seals and fittings Check that the nuts on the fittings are tight Change the seals if ne...

Page 33: ...the draining valve Put some clean water into the tank Unscrew a nozzle at the end of each spraying section Rinse with clean water Remove all nozzles and filters and clean them Reassemble See chapter...

Page 34: ...ng valve near the motorized valves Provides additional filtration The circuit must be isolated before cleaning the filter cartridge Set all handles in position figure 17 To remove the filter cartridge...

Page 35: ...1 2 3 4 5 11 TREMIE ASPIRATION CUVE TREMIE ASPIRATION EXTERIEUR PULVERISATION AVEC BRASSAGE PULVERISATION SANS BRASSAGE P D F ARRETEE P D F 3000tours min P D F 3000tours min P D F ARRETEE TRANSFERT 4...

Page 36: ...thout great effort reassemble the parts in reverse order and check the valve is tight enough MAINTENANCE OF PLASTIC VALVES After each use rinse the pipework thoroughly operating the machine for severa...

Page 37: ...37 3 2 18...

Page 38: ...fice 2 capacity 0 1 liters Level orifice 3 oil must be level with hole edge Oil drain nut 4 drain every 200 hours Check the Delta pump nose oil level every 50 hours We recommend using ELF POLYTELIS 15...

Page 39: ...39 MAINTENANCE DIAGRAMS...

Page 40: ...k 3000 or 4000 liters 9 Rinse tank 400 liters 10 Incorporation hopper 11 Handwash tank 18 liters 12 DELTA twin turbine pump B Pressure sensor drain valve 3 T 1 Filling pipe with strainer T 2 Mains wat...

Page 41: ...41 574 034 3 Spraying and boom boards wiring BOXER 2 D P Tronic R...

Page 42: ...42 574 033 3 Cab connector box AXIALE front boom wiring BOXER 2 DP TRONIC R...

Page 43: ...43 574 037 3 Cab connector box EKTAR front boom wiring BOXER 2 DP TRONIC R...

Page 44: ...44 574 036 3 Cab connector box AXIALE front boom wiring BOXER 2 R...

Page 45: ...r the values programmed the nozzles manufacter and their colours nozzle NOZZLE 1 nozzle NOZZLE 2 nozzle nozzle nozzle NOTE At the start of each treatment season check the real flow rates of your nozzl...

Page 46: ...46 NOTES ON TREATMENTS CARRIED OUT DURING THE SEASON Date Speed km h Field Treatment Product Dose Volume l ha Nozzle Pressure...

Page 47: ...47...

Page 48: ...LEVILLE CEDEX FRANCE Phone 33 4 74 06 50 50 Fax 33 4 74 06 50 77 Internet www berthoud com E mail berthoud agricole berthoud com Because of our policy of constant product improvement we reserve the ri...

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