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Sport Bar Covers - Installation Instructions

Rev. B 1106

80022 / 80023 pg. 2

Parts List

Sport Bar Cover                        Qty - 1
Horizontal Sport Bar Covers     Qty - 2

Use the #30 Torx to remove the bolts on the speaker pods.  
Pull the pods out slightly to expose the wiring inside.  Release
these wires by lifting up the tab on the connector.  The speaker
pods can be removed and set aside for later.

Remove #30 Torx Bolts 

If your vehicle has sport bar
covers, you must cut them
off before beginning this
installation.  The casing
around the front seat belts
can be pulled out slightly to
remove the fabric under it.

If your vehicle has a soft top, 

release the top

from the windshield and lay the top and bows
down on the tailgate.

 

Use a T-30 Torx driver to remove the Pivot
Knuckle Screws that attach the Side Bow and
Rear Bows to the brackets on each side of the
vehicle. Push down on each bow to pop it loose
from the bracket.

Leave the bows and fabric laying on the tailgate.

Driver's Side Shown

Side Bow
Pivot Knuckle

Rear Bow
Pivot Knuckle

Remove Pivot
Knuckle Screws

Front

The installation of the Sport Bar Covers will be
easier if the door molding is removed. To remove
the door molding, unscrew the knobs above the
door opening and lift the molding off of the vehicle.

Door Molding

Knobs

Lower Soft Top

Remove Speaker Pods

Tab

Connector

Pod

Remove Existing

Sport Bar Covers

Front seat

belt casing

Remove Door Molding

Summary of Contents for Sport Bar Covers

Page 1: ...t Number 80022 Sport Bar Covers Socket DO NOT remove seat belts for installation Manufacturer s warranty will be compromised sport bar covers Jeep TJD Wrangler Unlimited 2004 2006 Part Number 80023 ww...

Page 2: ...le has a soft top release the top from the windshield and lay the top and bows down on the tailgate Use a T 30 Torx driver to remove the Pivot Knuckle Screws that attach the Side Bow and Rear Bows to...

Page 3: ...bars The Bestop label should be on the rear leg of the passenger s side and there should be some pre cut openings for the seat belts and the speaker pods 6 7 Wrap fabric assembly around the sides tuc...

Page 4: ...rt Upper Zipper Seat Belt Lower Zipper Continue to zip the upper portion of the rear leg towards the front Before you tighten the fabric with the zipper position the pre cut holes over the speaker pod...

Page 5: ...pre cut holes completely NOTE 13 Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround Wrap the cover around the bar...

Page 6: ...r s Side Channels Knob Knob Re Install the Side Bow Pivot Knuckles onto the upper flange of the Pivot Bracket Align the knuckle with the bracket and it will snap into place on the bracket Install a Pi...

Page 7: ...m vehicle finish is biodegradable and environmentally friendly Bestop Protectant protects against UV fading cracking and hardening may be repaired with Bondex iron on patches Iron the patches to the I...

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