background image

Sport Bar Covers - Installation Instructions

Rev. B 1106

80022 / 80023 pg. 3

Install Sport Bar Cover to Center Bar

5

5

Locate the two sets openings on the center bar.
The ones closer to the center will expose the
holes for the speaker pod’s rod and the
outer two holes are for it’s wiring.  Pull the
wires through the outer holes.  Zip the
fabric assembly around the center bar. 

Outer Hole

Pull wire
through hole

View from Driver’s Side

Inner Hole

Front Horizontal
Bar

Center Bar

Install Sport Bar Cover

to Sides

6

Expose Pivot Brackets

7

Orient the entire fabric assembly over the Vehicle’s Sport Bars with the zippers towards the
underside of the bars.  The Bestop ® label should be on the rear leg of the passenger’s side
and there should be some pre-cut openings for the seat belts and the speaker pods.

6

7

Wrap fabric assembly around the sides tucking the
fabric under the front seat belt casings.  The larger
pre-cut holes should be position around the clamps
under the casing.  The clamps mst be exposed to
secure the seat belt casing. 

Tuck Fabric Under
Seat Belt Casing

Pull Casing Away
from Bar

Pre-Cut
Holes

Clamps

Seat Belt

Mounts Here

Back

Front

View from Outside Passenger’s

Side - with the Seat Belt and Casing

Removed.

Pivot Bracket
Flanges

Seat Belt

Front

View from Outside

Passenger Side of TJ Wrangler

If you have a soft top,

 insert the Pivot Bracket Flanges

through the slits in the fabric.  The TJ Wrangler (’03-’06)
has two Flanges and the TJD Wrangler Unlimited (’04-’06)
has only one.

Summary of Contents for Sport Bar Covers

Page 1: ...t Number 80022 Sport Bar Covers Socket DO NOT remove seat belts for installation Manufacturer s warranty will be compromised sport bar covers Jeep TJD Wrangler Unlimited 2004 2006 Part Number 80023 ww...

Page 2: ...le has a soft top release the top from the windshield and lay the top and bows down on the tailgate Use a T 30 Torx driver to remove the Pivot Knuckle Screws that attach the Side Bow and Rear Bows to...

Page 3: ...bars The Bestop label should be on the rear leg of the passenger s side and there should be some pre cut openings for the seat belts and the speaker pods 6 7 Wrap fabric assembly around the sides tuc...

Page 4: ...rt Upper Zipper Seat Belt Lower Zipper Continue to zip the upper portion of the rear leg towards the front Before you tighten the fabric with the zipper position the pre cut holes over the speaker pod...

Page 5: ...pre cut holes completely NOTE 13 Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround Wrap the cover around the bar...

Page 6: ...r s Side Channels Knob Knob Re Install the Side Bow Pivot Knuckles onto the upper flange of the Pivot Bracket Align the knuckle with the bracket and it will snap into place on the bracket Install a Pi...

Page 7: ...m vehicle finish is biodegradable and environmentally friendly Bestop Protectant protects against UV fading cracking and hardening may be repaired with Bondex iron on patches Iron the patches to the I...

Reviews: