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Sport Bar Covers - Installation Instructions

Rev. B 1106

80022 / 80023 pg. 5

13

12

Re-Install Speaker Pods

12

Install Horizontal Bar Cover

Re-Install the Speaker Pods onto the new Sport Bar Cover.  The pre-cut holes should
expose placement of the speaker rod and wiring on the center bar, and placement of
the bolts on the upper leg.  Re-connect the wiring and tighten the bolts down again with
the #30 Torx.

Re-connect Wiring

Bolt Speaker

Down

Speaker Pods Should cover

pre-cut holes completely

NOTE

13

Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround. Wrap the cover
around the bar and close the zipper from front to back. Slide the cover around the bar so that the zipper is along the inside of the bar and the openings
are clear to accept the Door Surround.

Repeat this procedure on the other side of the vehicle.

Close Zipper
from Front to Back

Slide Cover so zipper
is along inside of
Horizontal Bar

Rear

View from Inside Passenger Side

Front

View from Outside

Passenger Side

Place openings in cover over holes
for mounting Door Surrounds

Summary of Contents for Sport Bar Covers

Page 1: ...t Number 80022 Sport Bar Covers Socket DO NOT remove seat belts for installation Manufacturer s warranty will be compromised sport bar covers Jeep TJD Wrangler Unlimited 2004 2006 Part Number 80023 ww...

Page 2: ...le has a soft top release the top from the windshield and lay the top and bows down on the tailgate Use a T 30 Torx driver to remove the Pivot Knuckle Screws that attach the Side Bow and Rear Bows to...

Page 3: ...bars The Bestop label should be on the rear leg of the passenger s side and there should be some pre cut openings for the seat belts and the speaker pods 6 7 Wrap fabric assembly around the sides tuc...

Page 4: ...rt Upper Zipper Seat Belt Lower Zipper Continue to zip the upper portion of the rear leg towards the front Before you tighten the fabric with the zipper position the pre cut holes over the speaker pod...

Page 5: ...pre cut holes completely NOTE 13 Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround Wrap the cover around the bar...

Page 6: ...r s Side Channels Knob Knob Re Install the Side Bow Pivot Knuckles onto the upper flange of the Pivot Bracket Align the knuckle with the bracket and it will snap into place on the bracket Install a Pi...

Page 7: ...m vehicle finish is biodegradable and environmentally friendly Bestop Protectant protects against UV fading cracking and hardening may be repaired with Bondex iron on patches Iron the patches to the I...

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