BETCO CCRRSS2288, Operator'S Manual

Page 1: ... C CR R R RS S2 2 2 28 8 E83007Ͳ00 28 Au Cylin utomat ndrical tic Scr l ubber ...

Page 2: ...lbs Brush speed 800 RPM Vacuum motor 1 75 hp Noise level 70 dB Water lift 75 Drive motor 0 6 hp variable speed Maximum drive speed 4 mph Solution control Gravity feed adjustable Solution tank 30 gallon Recovery tank 30 gallon Weight 705 5 lbs w o batteries Weight 1378 lbs w batteries Dimensions Length 66 Height 53 5 Dimensions Width 31 5 w o squeegee Dimensions Width 42 25 w squeegee Volts 36 volt...

Page 3: ...ical brooms 41 16 ASSEMBLY AND DISASSEMBLY SIDE SPLASH GUARD 41 17 CYLINDRICAL BROOMS ASSEMBLY 42 18 HOPPER 42 19 SOLUTION WATER 43 20 RECOVERY TANK 43 GENERAL RULES OF SECURITY 44 PERFORMANCE 45 SETTING FOR WORK 45 DEVICE TOO FULL 46 TRACTION 47 BRAKES 47 HORN 47 BLINKING LIGHT 47 ON COMPLETION OF THE WORK 48 DAILY MAINTENANCE 49 RECOVERY TANK CLEANING 49 CLEANING OF THE SQUEEGEE 49 REPLACEMENT O...

Page 4: ...CTION 55 THE MACHINE DOES NOT START 55 THE BRUSHES MOTOR DOES NOT WORK 55 IT IS NOT POSSIBLE TO RAISE OR LOWER THE BASE 55 TROUBLE SHOOTING GUIDE 56 THE HORN DOES NOT WORK 56 EXCESSIVE FOAM PRODUCTION 56 ELECTRIC FUSES AND THERMIC PROTECTIONS 56 CHOICE AND USE OF BRUSHES 57 ...

Page 5: ...ly if used correctly and maintained in fully efficient working order We therefore suggest you to read this instruction booklet carefully and re read it whenever difficulties arise in the course of machine use Our Service Department is at your disposal for all such advice and servicing as may prove necessary TECHNICAL DATA U M TRIPLA 65 TRIPLA 65S Cleaning width mm 650 700 Base side movement mm 50 ...

Page 6: ...ed to indicate the manipulator of the squeegee rise descent Symbol denoting charge level of the batteries Symbol denoting Symbol denoting the horn button O I Symbol denoting general switch with key Simbolo di regolazione rubinetto Indica la temperatura massima della soluzione detergente E situato vicino alla bocca di carico del serbatoio soluzione Indica il tubo di scarico del serbatoio recupero ...

Page 7: ...the open book Indicates that the operator has to read the manual before the use of the machine SYMBOLOGY USED ON THE MANUAL Symbol denoting a warning Read carefully the sections preceded by this symbol for the safety of the operator and of the machine ...

Page 8: ... The total weight is of 400 kg without batteries The overall dimensions are A 1550 mm B 1000 mm C 1740 mm A C B 2 HOW TO UNPACK THE MACHINE 1 Take off the outer package 2 The machine is fixed on the pallet with wooden wedges which block the wheels 3 Take off these wedges 4 Using a chute get the machine down from the pallet pushing it in reverse motion 5 Keep the pallet for eventual transport neces...

Page 9: ... batteries it is necessary to follow strictly all the indications given from the constructor or from his dealer All the installation and maintenance operations must be carried out by specialized staff For the battery installation it is necessary to 1 Lift the base support of the seat 2 Lean the seat onto the steering wheel 3 Rotate backwards the recovery tank until it locks in place 4 Put the batt...

Page 10: ...n unsuitable battery charger Carefully follow the instructions given by the manufacturer of batteries and battery charger To prevent permanent damage to the batteries avoid their complete discharge and effect recharging within a few minutes after that the signal lamp of discharged batteries begins to blink NOTE Never leave the batteries completely discharged even if the machine is not being used W...

Page 11: ...ion the rear rubber has to work slightly tilted backwards and this equally in its whole length for about 5mm This allows the squeegee rubber to be used four times before it has to be replaced If it is necessary to increase the rubber bending in the central part tilt the squeegee body backwards and turn the adjuster 1 counterclockwise If the rubber bending is to be noticeable at the sides of the sq...

Page 12: ...on the base under the machine into the proper guides 2 3 Rotate the knobs towards the inner part of the base and block them 4 Connect the quick water coupling 3 5 Connect the bipolar connector of the thermical protections into the machines produced prior to 15 02 01 1 2 3 13 ADJUSTMENT HEIGHT SPLASH GUARD RUBBERS OF THE WASHING UNIT During working operation the splash guards of the brushes base ha...

Page 13: ...le them in the same position the right to the right side and the left to the left side to avoid that the different inclination of the bristles causes an overload to the brushes motor and excessive vibrations 15 WASHING SWEEPING UNIT ASSEMBLY cylindrical brooms 1 Loosen the knobs 1 from the horizontal pins on the left side of the units and rotate them outwards 2 Position the base under the machine ...

Page 14: ... and then outwards the two movable supports 1 7 Insert the broom into the tunnel until you block it in the holder hub keeping the v shaping as in the picture 8 Insert the idle hub of the movable support into the broom and into the spring 9 Push the support downwards and then inwards to refasten it into the bayonet caps 10 Regulate the brushes adjustment acting upon the screw 2 11 Repeat the operat...

Page 15: ...mage the suction motor so use only the minimum amount of detergent necessary ATTENTION Always use low foam detergent To avoid the production of foam before starting to clean put a minimum quantity of antifoam liquid into the recovery tank Never use pure acid Replace into position the cover of the water inlet 20 RECOVERY TANK Check that the inspection cover has been tightened and that the exhaust p...

Page 16: ...simultaneously the operations of washing and drying Different operations have to be carried out in areas which are not permitted for the passage of non employed staff Signal the areas of moist floors with suitable signs _ If the machine does not work properly check by conducting simple maintenance procedures Otherwise it is better to ask for BETCO technical service _ When parts are required ask fo...

Page 17: ... base up down 2 into position down until you reach the stroke end The brushes will start rotating only by operating the accelerator pedal 7 Collocate the drive selector 3 into the forward position 3 1 8 Open the cock by lowering the lever The water is dispensed only when the machine is moving forward 9 Press the accelerator pedal The machine begins to move the squeegee begins to lower itself and t...

Page 18: ... key 1 and release the pedal of the emergency brake 2 2 0 I The machine will not start if the operator is not properly seated When the charge level of the batteries is exhausted the blinking zero on the display appears and the brushes motor automatically switches off It is therefore necessary to effect recharging as soon as possible DEVICE TOO FULL The machine is equipped with a float which interv...

Page 19: ...lectronic brake system To brake in normal working conditions it is enough to lift the foot from the drive pedal In case of bad operation of the service brake or in case of necessity stop danger etc act upon the mechanical brake pedal pushing downwards and pulling backwards until the lever 1 is coupled HORN The machine is equipped with a horn switch To operate it press the push button as shown in t...

Page 20: ...tank To simplify draining operation it is recommended to hold with one hand the hose upwards more than the water level inside the tank is and with the other hand unscrew the knob and take off the plug Slowly lower the hose and the liquid will start draining at the desired speed ATTENTION This operation has to be carried out using gloves to protect from contact with dangerous solutions 7 The squeeg...

Page 21: ... pipe CLEANING OF THE SQUEEGEE Clean the squeegee with a water jet Check the rubber wear and if necessary turn them upside down or change them The careful cleaning of the complete suction group assures higher life of the suction motor REPLACEMENT OF THE SQUEEGEE RUBBER If the squeegee rubber is worn and does not dry well it is possible to change the drying edge proceeding as follows 1 Push and rot...

Page 22: ...ations DISASSEMBLY ROTARY BRUSHES 1 Connect the battery connector if it is not connected 2 Turn the key into position ON 3 With the switch of brushes base up down raise the base if it is not already in up position 4 Turn the key into position OFF and take it off from the instrument board ATTENTION To carry out the brush disassembly operation with the current connected could cause damage to the han...

Page 23: ...se pushing downwards and then outwards the two movable supports 1 7 Remove the brush 8 Repeat the operation also for the second support ATTENTION This operation must be made by using gloves to protect from possible contact with dangerous materials and solutions ATTENTION The cylindrical brush unit when not in use should not be stored directly on the brushes This could cause deformity to the bristl...

Page 24: ...sen the screws which block the front rubber 3 Slip off the rubber blade 4 Slip off the rubber and replace it 5 Reassemble everything repeating inversely above operations 1 1 ADJUSTMENT SPLASH GUARDS WASHING BASE rotary brushes Periodically proceed with the height adjustment of the side splash guards of the brushes base This operation has to be carried out with the base down 1 Loosen the fixing kno...

Page 25: ... and must be parallel to it 1 2 SUCTION HOSE CLEANING Whenever suction seems to be unsatisfactory check that the suction hose is not obstructed Eventually clean it with a water jet introduced from the side where it is being connected to the tank Proceed as follows 1 Loosen the clamp which tightens the hose 2 Clean with a water jet introduced from the side where it is connected to the tank 3 Reasse...

Page 26: ...nd 15mm For their replacement see under DISASSEMBLY BRUSHES or ASSEMBLY BRUSHES 2 Use a different kind of brushes to the ones fitted as standard For cleaning operations on floors where the dirt proves to be particularly resistant we recommend using special brushes which may be supplied optionally according to needs see under CHOICE AND USE OF BRUSHES THE SQUEEGEE DOES NOT DRY PERFECTLY 1 Check tha...

Page 27: ...nected to the batteries 5 Check through the battery indicator that the batteries are fully charged 6 Check that no thermic protection is activated see THERMIC PROTECTIONS 2 1 4 3 OFF 0 ON 1 5 THE BRUSHES MOTOR DOES NOT WORK ATTENTION To avoid damages to the floor the motor starts only when the machine goes forward 1 Check that the base is down 2 Check through the battery indicator that the batteri...

Page 28: ... 2 1 ELECTRIC FUSES AND THERMIC PROTECTIONS The machine is equipped with the following protection devices power fuses located in the electric compartment to protect from short circuit low current restorable fuses to protect General services Solenoid valve and water pump Horn Traction management device Actuator up down brushes base Actuator up down squeegee If one of the restorable fuses interfere ...

Page 29: ... softer bristles which enter more easily in depth are used Please bear in mind that when the bristles are worn out and get too short they will get rigid and cannot penetrate anymore As well as for thick bristles the brush will begin to jump PAD HOLDER The pad holder is recommended to clean glossy areas There are two types of pad holders 1 The traditional pad holder is equipped with anchor points w...

Page 30: ...livraison f le moyen de transport désiré dans le cas où ceci n est pas précisé l expediteur se réserve le droit de choisir le transporteur EINLEITUNG Der vorliegende Katalog versteht sich als Führer für Ersatzteile und soll eine rasche Identifikation der Maschine in all ihren Ausführungen ermöglichen und daher ein sofortiges Erkennen der Teile aus denen sie besteht BESTELLVORSCHLAG Um ein Auffinde...

Page 31: ...07 GRUPPO SERBATOIO SOLUZIONE SOLUTION TANK ASSEMBLY GROUPE DE RESERVOIRS EAU PROPRE GRUPPE FRISCHWASSERTANK GRUPO TANQUES SOLUCI ÓN TAV 08 GRUPPO SERBATOIO RECUPERO RECOVERY TANK ASSEMBLY GROUPE DE RESERVOIRS RECUPERATION GRUPPE SCHMUTZWASSERTANK GRUPO TANQUES RECUPERACIÓN TAV 08A GRUPPO SERBATOIO RECUPERO RECOVERY TANK ASSEMBLY GROUPE DE RESERVOIRS RECUPERATION GRUPPE SCHMUTZWASSERTANK GRUPO TAN...

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Page 33: ... 23 E82056 1 Hopper for 28 Rider 24 E83194 2 Brush Soft 0 7mm 24A E83101 2 Brush Stiff 1 0mm 24B E83100 2 Brush Standard 0 9mm 24C E83102 2 Brush Tynex Grit 25 400363 1 BLADE 26 E83285 2 motor CSR28 27 E83154 2 Brush drive belt 28 28 E83436 2 Seeger ring DRS CRS 29 E83437 2 Retaining Ring External 30 E83700 2 Shaft Key 31 E83277 6 Bearing 6202 2RS 32 E83318 1 Female Coupler Tripla 33 E83113 1 Spla...

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Page 35: ...47 M6x16 Bolt Zinc Hex Head 74 E82619 Screw 6x10 75 E20290 Flat Hd Soc Machine Screw M5x16 SS 76 E82798 Washer 6x18x1 5 77 E81874 Flat Washer M8x17x1 6 Zinc 78 E81709 Nyloc Hex Nut M8 Zinc 79 E83278 Flat Washer M6 5x24x2 Zinc 80 E83948 Lock Washer M10x18x2 2 Zinc 81 E83884 Screw 82 E81017 Hex Bolt 10x30 Zinc 83 E20085 Hex Bolt M5x25 SS 84 E83841 External Serrated Lock Washer M5 Zinc 85 E81917 Hex ...

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Page 37: ...nnector lug Fr 32 408081 2 BUSHING 33 E83254 1 Female connector lug Fr 34 E81915 2 Flat Washer M8 2x32x4 Zinc 50 408740 SCREW 51 E86255 Flat Washer M10x21x2 SS 52 E83704 Lock Washer M8x13x2 2 Zinc 53 E81917 Hex Bolt M8x20 Zinc 54 E83801 Hex Bolt M8x35 Zinc 55 E81874 Flat Washer M8x17x1 6 Zinc 56 E83833 Hex Bolt M8x25 Zinc 57 407671 SCREW 58 E81352 Nut 59 E83795 Hex Bolt M8x16 Zinc 60 E81915 Flat W...

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Page 39: ...gear 23 203951 1 HUB 24 206721 1 PIN 25 E81826 1 Cord 18 2 AWG SJTW 300 VAC Black 46 00 L 26 202444 2 SPACER 27 E81657 2 Bearing 6204 2RS 28 E88339 1 Wheel Hub Rear 29 404930 1 DECAL 30 206726 1 CAM WHEEL 50 E81871 Flat Hd Soc Machine Screw M8x40 Zinc 51 408703 SCREW 52 E83868 External Serrated Lock Washer M8 Zinc 53 408824 SCREW 54 E82773 Flat Washer M10x21x2 Zinc 55 E83381 Nyloc Hex Nut M10 Zinc...

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Page 41: ...r Ring 33A E83874 2 Seeger Ring 34 E82678 4 Carbon Brush 34A 409419 4 CARBON BRUSH MOTOR 35 409744 1 CARBON BRUSH HOLDER 36 E83920 2 Clamp 9x300 4 8x360 black 37 E83916 1 Shroud Tripla 38 202447 1 SPACER 39 E83848 1 Shim Ring 40 E83496 1 Cord strain relief 50 E81874 Flat Washer M8x17x1 6 Zinc 51 E83704 Lock Washer M8x13x2 2 Zinc 52 E83948 Lock Washer M10x18x2 2 Zinc 55 E83833 Hex Bolt M8x25 Zinc 5...

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Page 43: ...206705 2 PIN 22 E88166 2 Pin Pivot Tripla 23 E86154 2 Fork 24 E81714 1 Spring 25 408026 2 BUSHING 26 410532 2 PIN 27 206704 1 BRAKE LOCK 28 E83449 1 Cap 29 E81907 2 Pin 30 210550 1 BLOCK SPRING 31 206703 2 ROD 50 E83404 Flat Washer M9x24x2 5 Zinc 51 E83704 Lock Washer M8x13x2 2 Zinc 52 E83833 Hex Bolt M8x25 Zinc 53 E81709 Nyloc Hex Nut M8 Zinc 54 E83807 Screw 55 E83535 Hex Nut M5x5 Zinc 56 E83826 ...

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Page 45: ...E83498 1 Hose DRS CRS 19 E83600 1 Lever Plastic Ball Valve 20 E83499 1 Clamp DRS CRS 21 E83601 1 Barbed Nipple 22 E83361 1 Ball Valve 5 8 Double Female 23 E83602 1 Nipple 24 E83603 1 Pipe 25 E83604 1 Connector 26 E83586 1 Clamp D CRS 27 E83497 1 Pipe DRS CRS 28 205632 1 ROD 29 E83120 1 36v pump solution supply 30 400785 1 DOOR 31 E83697 2 Hinge CRS DRS 32 E83605 1 Split pin 33 400786 1 HANDLE 34 E...

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Page 47: ...3 E83831 SCREW 54 E83914 SCREW 55 407664 SCREW 56 E83535 NUT 57 E82798 WASHER 58 E82317 NUT 59 E83606 SCREW 60 E81874 WASHER 61 E81709 LOCK NUT 62 E83404 WASHER 63 E83867 LOCK NUT 64 408846 SCREW 65 408837 SCREW 66 409033 NUT 67 E83796 SCREW 68 E82772 SCREW 69 E82798 WASHER 70 E88017 SCREW 71 408876 SCREW 72 E83850 WASHER ...

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Page 49: ...in hose stopper sleeve CRS28 DSR26 21 E83107 1 Hose Drain ID 2 x OD 2 1 4 x L 32 22 E83695 1 Drain plug chain 23 E83468 2 Coupler 24 E82487 1 Connector Drain Hose Tripla 25 E83994 1 Gasket 26 E82450 1 Cover 27 E82313 1 Grommet 28 E82381 1 Gasket Ring 29 E83605 2 Split pin 30 E82138 1 Float WS17 31 E81615 1 Filter 32 E81006 1 Vacuum Splash Guard 33 E83299 1 Drain hose assembly DRS CRS 34 E83871 1 C...

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Page 51: ...09088 LOCK NUT 59 409051 NUT 60 E82638 Screw Pan Hd Phil Self Tap M3 9x13 SS 61 408916 DOWEL 62 E88017 Screw Pan Hd Phil Self Tap M4 8x13 SS 63 E83886 Bolt Hex M4x25 SS Full Thread 64 E83878 Flat Washer M5x20x1 5 Zinc 65 E87287 Nut Abila 52 66 E83859 Washer 67 E83547 M6x16 Bolt Zinc Hex Head 68 E82761 Washer 6x12x1 6 69 E83550 NyLoc Hex Nut M6 Zinc 70 E83665 Hex Bolt M5x12 Zinc 71 E20123 Lock Wash...

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Page 53: ...HAIN 18 E83864 1 KNOB 19 E83543 1 PLUG EXHAUST PIPE 20 E83196 1 PIPE 21 E83107 1 PIPE 22 E83695 1 CHAIN 23 E83468 2 COUPLER 24 E82487 1 CONNECTOR 25 E83994 1 GASKET 26 E82450 1 COVER 27 E82313 1 GASKET 28 E82381 1 GASKET 29 E83605 2 SPLIT PIN 30 E82138 1 FLOAT 31 E81615 1 FILTER 32 E81006 1 PROTECTION 33 E83299 1 EXHAUST PIPE ASSEMBLY 34 E83871 1 SPRING 35 E83920 1 CLAMP 36 E88548 1 DEADENING 37 E...

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Page 55: ...x12x1 6 69 E83550 NyLoc Hex Nut M6 Zinc 70 E83665 Hex Bolt M5x12 Zinc 71 E20123 Lock Washer M5x1 6 Zinc 72 E83879 Flat Washer M5x11x1 Zinc 73 E82256 Nyloc Hex Nut M5x7 Zinc 74 E83535 Hex Nut M5x5 Zinc 75 E87972 Screw Pan Hd Phil Self Tap M4 8x13 SS 76 E87973 1 Plaque Tripla 77 E87974 1 Deadening Tripla 78 E81686 1 Motor Vacuum Tripla 79 E83944 1 Sound Deadening Foam 80 E87975 Stud Bolt Tripla 81 E...

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Page 57: ... Wheel 11 E83380 4 Washer 12 E83365 1 Stud bolt 13 E83400 1 Stud bolt CRS DRS 14 E83401 1 Nut CRS DRS 15 E83590 1 Chain 16 E83402 1 Spring 15mm O D x 11mm I D x 16mm L 17 E83331 1 Knob 18 E83106 1 suction hose 50 x 1550 19 E82423 1 Blade Front Omnia 20 E82333 1 Stud bolt 25 E83550 NyLoc Hex Nut M6 Zinc 26 E83381 Nyloc Hex Nut M10 Zinc 27 E83508 Nut WM 30 E83831 Flat Hd Soc Machine Screw M6x20 SS 3...

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Page 59: ... 1 Adjuster DSR26 19 E83423 1 Chain 20 E83551 1 Lever 21 E83700 1 Shaft Key 22 E83701 1 Spring pin 23 E83424 1 Master Chain Link 24 E82276 1 Support 24A 400769 1 SUPPORT 25 E83163 2 squeegee lift microswitch 15 amp 26 E82373 1 Pin 27 E83576 1 Squeegee Adjuster 28 E82703 1 Spring 29 E82302 1 Bushing 30 E82375 1 Shroud cover motor 31 E83840 1 Split Pin 32 E82335 2 Protection 50 E83873 Screw M10x60 5...

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Page 61: ...2761 Washer 6x12x1 6 65 E83550 NyLoc Hex Nut M6 Zinc 66 E83535 Hex Nut M5x5 Zinc 67 E83807 Screw 68 E82256 Nyloc Hex Nut M5x7 Zinc 69 E83879 Flat Washer M5x11x1 Zinc 70 E81406 External Serrated Lock Washer M13x18 Zinc 71 E81359 Flat Washer M16 5x24 5x2 5 SS 72 E81430 Washer 73 E82315 Hex Jam Nut M16X8 Zinc 74 E83920 Clamp 9x300 4 8x360 black ...

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Page 63: ...66 2 STUD BOLT 15 E83640 1 Squeegee shaft support 50 E86263 Oval Hd Phil Machine Screw M5x35 SS 52 408870 SCREW 53 E83795 Hex Bolt M8x16 Zinc 54 E83704 Lock Washer M8x13x2 2 Zinc 55 E81874 Flat Washer M8x17x1 6 Zinc 56 E82772 Hex Bolt M6x20 Zinc 57 E83278 Flat Washer M6 5x24x2 Zinc 58 E83833 Hex Bolt M8x25 Zinc 59 E81709 Nyloc Hex Nut M8 Zinc 60 409147 WASHER 61 408861 SCREW 62 E83550 NyLoc Hex Nu...

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Page 65: ...olt M6x20 Zinc 23 E20090 Hex Bolt M6x25 Zinc 24 E82761 Washer 6x12x1 6 25 E81017 Hex Bolt 10x30 Zinc 50 E86263 Oval Hd Phil Machine Screw M5x35 SS 52 408870 SCREW 53 E83795 Hex Bolt M8x16 Zinc 54 E83704 Lock Washer M8x13x2 2 Zinc 55 E81874 Flat Washer M8x17x1 6 Zinc 56 E82772 Hex Bolt M6x20 Zinc 57 E83278 Flat Washer M6 5x24x2 Zinc 58 E83833 Hex Bolt M8x25 Zinc 59 E81709 Nyloc Hex Nut M8 Zinc 60 4...

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Page 67: ...83315 1 Switch Key 36 E81358 1 Switch Flange 37 E83173 1 Contact Key Switch 38 E83316 1 Key Switch 41 E81704 4 Gasket 44 E83177 1 Horn 24 VDC 50 408634 SCREW 51 409034 NUT 52 409145 WASHER 53 E83867 Nyloc Hex Nut M4x6 Zinc 54 E88295 Washer M4 55 408772 SCREW 56 E83816 Screw 57 E81954 Washer Lock 58 409050 NUT BRASS 59 E83704 Lock Washer M8x13x2 2 Zinc 60 E81874 Flat Washer M8x17x1 6 Zinc 61 E83801...

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Page 69: ...7 2 Brush Tynex Stripping 13 03D 405594 2 BRUSH 03E E82655 2 65 pad driver 26 in rider 03F E83098 2 Pad Driver 13 2 Required 03G E83101 2 Brush Stiff 1 0mm 03H E83100 2 Brush Standard 0 9mm 03I 405560 2 BRUSH 04 200142 1 Front Twin Wheel Kit 04A 200143 1 Rear twin Wheel Kit 05 E82509 1 Head Lamp Kit Tripla 06 E82510 2 Wheel Omnia 07 E83706 1 Squeegee assy DRS 07A E83599 1 Squeegee assy CRS 07B E82...

Page 70: ... to the most common electronic devices such as mobile phones The sequence to follow always for the connection of the console is 1 SWITCH OFF THE GENERAL KEY of the machine 2 Connect the console with the corresponding connection if this operation results to be difficult check if the connector is positioned in the correct direction as indicated in following picture 3 Switch on the general key of the...

Page 71: ...o personalise the machine The adjustable parameters are CUT BACK SPEED 1 first speed limit of the machine and CUT BACK SPEED 2 second speed limit of the machine All the other parameters are chosen from Comac relative to the assembled traction motor and it is forbidden to change them without previous authorisation of Comac TESTER in this menu one can read the qualities of the electric characteristi...

Page 72: ... to change PROGRAM VACC enter out Program for setting pedal accelerator MOTOR DATA enter out R O L L R O L L enter out enter SAVE enter out LISTE of free locations on which you can write Select a free position enter enter RESTORE enter out LIST OF LOCATIONS Programs to load on the chopper card Enter Are you sure ENTER restore OUT no restore out Out Are you sure ENTER change OUT no change enter ent...

Page 73: ...n resting or working conditions this is an internal self diagnosis of the chopper Possible causes The logic of the chopper card is damaged Actions Replace the chopper card 1 EEPROM DATA KO Incorrect hourmeter dates in the chopper memory Actions Switch on and off with the key if the alarm do not persist the dates of the hourmeter are set to zero 1 EEPROM OFF LINE Incorrect Dates of the hourmeter or...

Page 74: ...k exactly Verify the continuity of the electrical circuit which connects the pedal microswitch the manipulator and the chopper 3 VMN LOW Initial test VMN negative voltage motor under 1 4 of the battery voltage Possible causes Wiring of the motor not correct Current leakage because of insulation to the casing Chopper damaged Actions Replace the chopper if the wiring and the motor are in good condit...

Page 75: ...itch and chopper Verify the continuity of the connections between the potentiometer and the chopper Re program the chopper with PROGRAM VACC see chapter adjustment and inspections Verify the functionality of the potentiometer with the function TESTER of the console it could be broken and replace it if necessary re programming the chopper card afterwards with PROGRAM VACC 5 I HIGH AT STAND Test in ...

Page 76: ...L SHORTED Anomaly at the positive or negative driver of the gear relay Possible causes the driver is damaged Actions Replace the chopper 32 PERMANENT BATTERY LOW Battery discharged Possible causes battery charge lower than 10 connections between battery and chopper oxidised or not fixed Actions verify the charge level of the batteries verify the connections of the cables insert the gear if the bat...

Page 77: ...h following table CHOPPER MX C83 C104 PARAMETER 1 ACCELERATION DELAY 6 ACCELERATION SECONDS 2 CUTBACK SPEED 1 9 I SPEED LIMIT VOLT 3 CUTBACK SPEED 2 9 II SPEED LIMIT VOLT 4 COMPENSATION 9 POWER COMPENSATION AMP 5 TRACTION IMAX 9 MAX CURRENT AMP 6 BRAKING 7 DECELERATION BRAKING AMP 7 RELEASE BRAKING 6 RELEASE BRAKING AMP 8 INVERSION BRAKING 5 BRAKING MOVEMENT INVERSION AMP 9 MAX SPEED FORW 9 MAX FO...

Page 78: ... at page 12 and save at the end if parameters were changed PROGRAMMING VOLTAGE PEDAL ACCELERATOR 1 Scroll with the button ROLL UP from PROGRAM to PROGRAM VACC SELECT MENU 6 PROGRAM VACC 2 It appears the selected menu PROGRAM VACC 3 Press ENTER to accede in the menu PROGRAM VACC 4 It appears the actual max values regarding forward and reverse gear FORW BACK 4 9 4 9 5 Press ENTER in order to reset t...

Page 79: ... to insert the forward and reverse gear The initial voltage should be between 0 V and 1 V 5 Press with the forward gear until the end and verify if you achieve the max voltage of the battery With ROLL move to VOLT BATTERY The two values should have only some tenth of difference 6 Note The reverse gear is reduced about 30 in comparison to the forward gear for the safety of the operator 7 Press OUT ...

Page 80: ... the functionality of the hour meter Check the functionality of winking light with insert reverse gear Check the functionality of the horn Check the functionality of the buzzer of the reverse gear Adjustment microswitches brush base 1 On the actuator s support of the brush base are the microswitches with corresponding stops The micros witch nr 1 is positioned in the upper part and refers to the up...

Page 81: ...re to the other 4 When you have to restore the measurements unscrew the adjuster nuts and screw or unscrew the tie rods according to the desired effects Adjustments and verifications of the disc brush assembly 1 Check that the oil in the reduction box is visible in transparent level tap disc brushes and arrives at the red level indication 2 Check the wear of the belts 3 Check the cooling holes of ...

Page 82: ...ood carry out adjustments on the right and left forks of the machine by unscrewing the adjuster nuts and regulation in order to achieve a uniform brake effect on both wheels Fix the adjuster nuts Inspection water unit 1 Check the cleaning and the positioning of the solution filter 2 Fill the solution tank with water and check if there are no leakages of the water system 3 Check the tightness of th...

Page 83: ...aps consequently fix the central screw of the cam the other microswitch is adjusted automatically Adjustment squeegee 1 Unscrew the knobs for the adjustment of the wheel height completely 2 Adjust the inclination with the register so that the rubber has an uniform inclination on the floor at the side and the centre 3 Fix the two knobs for the wheel height adjustment in the same way so that the rub...

Page 84: ...ality of the horn and the buzzer of the reverse gear 12 Check the functionality of the winking light Test the machine functions 1 Fill the tank with water and check if there are any leakages 2 Check the tightness of the water system and that the water outflow on both brushes is regularly 3 Adjust the inclination and the wheels of the squeegee and carry out a test 4 Adjust the inclination of the br...

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Page 86: ...11 8 10 2 Cables black diodes resistances 21 22 407288 17A 1 Cable red 22 23 407289 11 1 7 2 Cables black diodes resistances 23 24 407290 38 17 2 Cables blue brown 24 25 407291 13 17 7 2 Cables blue brown 25 26 E86166 39 17 19 Wiring Harness Solution Pump 27 405815 14 17A Cable red 27 28 405816 18 19 17 7 7 Cables 28 29 407175 9 6 Cable flat 29 30 E82386 8 10 38 Diode w Terminal 31 405817 3 14 2 C...

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Page 88: ... Micro Switch F2 E83910 Current Limiter 14 E83503 Main relay CRS DRS F3 E83910 Current Limiter 15 E83503 Main relay CRS DRS F4 E83910 Current Limiter 16 E83503 Main relay CRS DRS F5 E82432 Current Limiter 17 E83156 controller card F6 E82432 Current Limiter 17A E83161 Current Limiter Board F7 E83910 Current Limiter 18 E83486 Accelerator control box F8 E83910 Current Limiter 18A E82270 Micro Switch ...

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Page 91: ...rranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco products to be free from defects in material and workmanship under normal use and service for t...