BETCO FOREMAN AS20B, Operator'S Manual

Page 1: ...FOREMAN AS20B 20 Automatic Scrubber E86014 00 Operator s Manual Parts Schematic 2007 Betco Corporation All Rights Reserved 1001 Brown Avenue Toledo Ohio 43607 0127 888 GO BETCO www betco com ...

Page 2: ... that is able to clean any type of floor by using the mechanical action of the rotating brush and the chemical action of a water detergent solution As it moves forward it also gathers up the dirt removed and the detergent solution that has not been absorbed by the floor The machine must only be used for this function Even the best machines will only operate efficiently and work with profit if they...

Page 3: ...er Brush base lift lower symbol Indicates the base lift lever Brake symbol Indicates the parking brake disengaged position MODIFICARE SIMBOLO Automatic brush uncoupling symbol Indicates the switch for automatic removal of brush This symbol the crossed out wheeled bin PICTURE means that the product should be brought to the return and or separate collection systems available to end users when the pr...

Page 4: ...drying Different operations have to be carried out in areas which are not permitted for the passage of non employed staff Signal the areas of moist floors with suitable signs If the machine does not work properly check by conducting simple maintenance procedures Otherwise it is better to ask for FIMAP technical service Where parts are required ask for ORIGINAL spare parts to an agent and or to an ...

Page 5: ...raction The overall dimensions are A 1140 mm MAXIMA 50 450 500 452 502 B 720mm C 1425 mm A 1260mm MAXIMA 650 B 720mm C 1660mm A C B 2 HOW TO UNPACK THE MACHINE 1 Take off the outer package 2 The machine is fixed on the pallet with wooden wedges which block the wheels 3 Take off these wedges 4 Using a chute get the machine down from the pallet pushing it in reverse motion Avoid violent blows to the...

Page 6: ...nnector 1 must fit into the corresponding connector on the battery charger The battery charger connector is delivered inside the bag that contains this instruction booklet It must be fitted to the battery charger cables according to instructions ATTENTION This operation must be completed from qualified staff A wrong or imperfect connection of cables to the connector can cause to serious damages to...

Page 7: ...nks the brush motor automatically switches off Anyway the machine can finish to dry before recharging the batteries 9 SQUEEGEE ASSEMBLY The squeegee is supplied separately dismantled from the machine for packing reasons It must be installed as illustrated threading the retaining pin into the squeegee column Put the aspiration tube into its sleeve 10 ADJUSTMENT SQUEEGEE HEIGHT The squeegee has to b...

Page 8: ...e base raised thread the brushes into the seat on the plate below the base turning them until the three buttons enter the holes on the plate Turn them abruptly to push the button towards the retaining spring so that the brush locks in place The photo shows the direction of rotation for installing the right brush Rotate the opposite direction to install the left brush For the single brush models th...

Page 9: ...ssemble the lateral splash guards 2 1 2 14 RECOVERY TANK Open hood 1 Check 1 that plug 2 is properly anchored it must not pull out when it is lifted otherwise turn it clockwise 2 that aspiration tube 3 is inserted in its seat 15 SOLUTION TANK Fill the solution tank with clean water at a temperature not in excess of 50 C Add liquid detergent in the amounts and using the procedures recommended by th...

Page 10: ...machines with traction motor The machine will start to move when deadman lever 1 is pushed forward Check during the first few meters of wash that brush pressure is adequate see BRUSH PRESSURE below that the amount of water is sufficient and that the squeegee dries the floor perfectly The machine will now start to work at full efficiency until the solution water is finished Immediately apply emerge...

Page 11: ...ption 4 MOVEMENT machines with traction These machines are equipped with electronically commanded traction with two speeds forwards and one backwards To move the machine it is necessary to act upon the key 1 wait for three seconds and then rotate forward forward movement or backward rear movement the lever 2 on the handle bar Pushing forward the lever a few millimetres the first speed is available...

Page 12: ...perations must be performed wearing rubber gloves to protect against contact with dangerous solutions 10 The squeegee should be raised when the machine is not in use to prevent permanent distortion of the rubber strips 11 Remove the brushes and clean them with a jet of water see BRUSH REMOVAL below ATTENTION This operation has to be carried out using gloves to protect from contact with dangerous s...

Page 13: ...n has to be carried out using gloves to protect from contact with dangerous solutions 2 CLEANING THE SUCTION FILTER 1 Remove the suction unit from the tank 2 Remove the black guard by making a circular movement 1 3 Detach filter 2 and clean it carefully with a jet of water 4 Reinstall everything by performing these procedures in reverse order 3 CLEANING THE SQUEEGEE The squeegee must be in perfect...

Page 14: ...may cause injury to the hands ATTENTION During this operation make sure that there are not any objects or persons close to the brush 1 Rotate the brush with the base raised until it exits from the brush bearing plate as illustrated The picture shows the direction of rotation for releasing the right brush Rotate in the opposite direction for the left brush 2 For single brush versions the procedure ...

Page 15: ...free brushes rotation Otherwise 1 Unscrew the wing nut 1 2 Take off the plate 2 3 Remove the splash guard 3 2 1 3 4 Take off the plugs 1 5 Extract and clean the brushes ATTENTION Make sure that during this operation the general key is turned into position 0 1 7 BRUSH REMOVAL WITH AUTOMATIC COUPLING RELEASE Optional Turn the brushes switch off and press the brushes brush release button until the br...

Page 16: ... inner part of the hose with a water jet introduced from the side where it is being connected to the tank 8 To reassemble the hose repeat the above mentioned operations inversely ATTENTION Do not wash the hose which goes from the suction motor to the suction plug 2 CLEANING SOLUTION TANK 1 Unscrew the plug on the solution tank 2 Rinse with a water jet 3 Unscrew the exhaust plug 1 and empty the tan...

Page 17: ...ushes that are supplied on request and according to your specific needs see BRUSH SELECTION AND USE below 3 SQUEEGEE DOES NOT DRY PERFECTLY 1 Check that the squeegee is clean 2 Check all adjustments see PREPARING THE MACHINE 3 Clean the entire aspiration unit see DAILY MAINTENANCE 4 Replace worn rubbers 4 SUCTION MOTOR DOES NOT WORK 1 Check if the suction motor switch 1 is ON Check if the main key...

Page 18: ...21 SMALTIMENTO ATTENZIONE Il prodotto giunto a fine vita deve essere conferito ai punti di raccolta differenziata messi a disposizione dell utente finale ...

Page 19: ...holder is recommended to clean glossy areas There are two types of pad holders 1 The traditional pad holder is equipped with anchor points which allow the abrasive pad to be held and dragged during the work process 2 The pad holder is of the CENTER LOCK type apart from the anchor points is equipped with a central blocking release system made in plastic This allows a perfect match with the abrasive...

Page 20: ...utomatic machines for processing industrial and community use floors x EN 12100 1 Machine safety Basic concepts general design principles Part 1 Base terminology and methodology x EN 12100 2 Machine safety Basic concepts general design principles Part 2 Technical principles x EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 General standards Emission for residential commercial and light ind...

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Page 22: ...26 203490 BRACKET 1 27 E82424 Pulley 1 28 204365 BUSHING 1 29 E83277 Bearing 6202 2RS 3 30 409186 CUPPED WASHER 2 31 203285 REGISTER 1 32 E81660 Spring 1 33 E88043 Dowel M6 x 10 1 34 E82738 Brush Motor 24VDC 560W 1 50 NUT M24 UNI 5588 51 WASHER M24 UNI 6592 52 SCREW M8X40 UNI 5739 53 WASHER M8 UNI 6592 54 WASHER M8 D 32 UNI 6593 55 LOCK NUT M8 UNI 7474 56 SCREW M6X30 UNI 5739 57 NUT M6 UNI 5588 58...

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Page 24: ...6 Washer 2 58 SCREW M10x25 UNI 5739 8 BT BTS 415135 AXLE SHAFT 1 59 WASHER M6 UNI 6592 9 BT BTS E88191 Flange Bearing 1 60 NUT M6 UNI 7474 10 BT BTS 414603 GEARMOTOR 1 61 SCREW M8x20 UNI 5739 11 BT BTS 415136 AXLE SHAFT 1 62 WASHER M8 DIN 6798 A 12 BT BTS E82375 Shroud cover motor 1 63 NUT M8 UNI 7474 13 BT BTS 405975 SPLASH GUARD 1 64 WASHER M10 UNI 6592 14 BT BTS 200325 BUSHING 2 65 SCREW M10X35...

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Page 26: ...2 19 E82377 Joint 1 20A 203539 BLADE 1 21 203067 WHEEL ASSEMBLY 22 203275 COUPLING 1 23 E83331 Knob M8 Round Nylon Female 1 24 E83655 Adjuster Knob 1 25 E83911 Stud Bolt M10x46 Custom 1 26 E83590 Chain 1 27 E83591 Knob M6 2 Arm Nylon Female 2 28 E82451 Wheel 45 OD x 25 W 2 29 E82253 Bushing Brass 2 30 E83971 Gasket 1 31 E82307 Squeegee Vacuum Adapter 1 E81858 Squeegee ASM 30 Parabolic 50 SCREW M6X...

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Page 28: ...haft 1 14 203486 CLAMP 1 15 E83164 Micro Switch 1 16 E88085 Fitting 1 2 x 3 8 1 17 E81035 Solenoid Valve 1 18 E82269 Barbed Fitting 3 8 in 1 19 415808 DOWEL 1 20 203520 SUPPORT 1 21 E85762 Hose Clamp 1 22 E86251 Nipple 1 23 E85760 Gromment 1 50 SCREW M6X16 UNI 5933 51 WASHER M20 UNI 6592 52 NUT M6 UNI 5588 53 SCREW M6X20 UNI 5739 54 LOCK WASHER M6 UNI 1751 55 LOCK NUT M8 UNI 7474 56 SCREW M8X70 UN...

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Page 30: ...58 TUBE 1 13 E87297 Valve Shaft Foreman 1 14 203486 CLAMP 1 15 E83164 Micro Switch 1 16 E88085 Fitting 1 2 x 3 8 1 17 E81035 Solenoid Valve 1 18 E82269 Barbed Fitting 3 8 in 1 19 415808 DOWEL 1 20 203520 SUPPORT 1 50 SCREW M6X16 UNI 5933 51 WASHER M20 UNI 6592 52 NUT M6 UNI 5588 53 SCREW M6X20 UNI 5739 54 LOCK WASHER M6 UNI 1751 55 LOCK NUT M8 UNI 7474 56 SCREW M8X70 UNI 5737 57 NUT M5 UNI 5588 58...

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Page 32: ... 203492 HANDLE 1 13 E81318 Knob 1 14 E83832 Flat Washer M8 5x30x3 2 15 E81714 Spring 1 50 WASHER M8 D 24 UNI 6593 51 SCREW M8X25 UNI 5739 52 WASHER M8 DIN 6798 A 53 SCREW M8X40 UNI 5739 55 NUT M8 UNI 7474 56 NUT M8 UNI 5588 57 SCREW M8X30 UNI 5739 58 SCREW M8X45 UNI 5739 59 SCREW M8X20 UNI 5739 60 SCREW M8X90 UNI 5737 61 WASHER M8 UNI 6592 62 SCREW M8X25 UNI 5933 63 SCREW M6X20 UNI 5933 64 NUT M6 ...

Page 33: ...Recovery Drain Hose Solution Drain Hose ...

Page 34: ... w Cap 1 65 NUT M8 UNI 5588 14 420678 CLAMP 1 66 WASHER M8 UNI 6592 15 203517 BRACKET 1 67 SCREW M5X20 UNI 7687 16 E81887 Exhaust Plug 1 68 LOCK NUT M5 UNI 7474 17 414818 TANKS 1 69 WASHER M5 D 15 UNI 6593 18 E87295 Tube Pipe Foreman 1 70 SCREW M5X16 UNI 7380 19 203163 Filter Assembly 1 71 SCREW M6X14 UNI 5931 20 E81006 Vacuum Splash Guard 1 72 SCREW M5X20 UNI 7687 A2 21 E83696 Filter CRS DRS 1 73...

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Page 36: ...E88192 Nut 1 15 415142 SUPPORT PLATE 2 16 E83701 Spring pin 1 17 203508 BRACKET 1 18 E82794 Microswitch 1 19 203514 BRACKET 1 20 414545 CABLE 1 21 E83584 Battery jumper cable D CRS 1 22 E83254 Female connector lug Fr 1 23 E86208 SB50 Red Electrical Connector 1 40 SCREW Ø 4 8X32 UNI 6954 41 SCREW M3X20 42 LOCK NUT M3 UNI 7474 43 SCREW Ø 4 8X25 44 LOCK NUT M6 UNI 7474 45 WASHER M6 UNI 6592 46 SCREW ...

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Page 38: ... End Cap 2 54 WASHER M8 UNI 6592 9 203526 PANEL 1 55 SCREW M5X12 UNI 5739 10 E82403 Double remote control SW 24V 2 56 WASHER M5 UNI 6592 11 E83160 Relay 24VDC 30A 1 57 NUT M5 AUTOBL UNI 7474 12 413967 LABEL 1 58 WASHER M5 DIN 6798 A 13 E87975 Stud Bolt Tripla 1 59 WASHER M5 D 15 UNI 6593 14 E86145 Knob 1 60 NUT M4 UNI 5588 15 E81706 Signal Lamp Green 1 61 SCREW 4 8X13 UNI 6954 16 E83328 Vacuum swi...

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Page 40: ... Relay 24VDC 30A 1 54 WASHER M8 UNI 6592 12 E83972 Fuse 30A fasten 1 55 SCREW M5X12 UNI 5739 13 E83159 Relay 24VDC 20A 2 56 WASHER M5 UNI 6592 14 E20646 Chopper Card 1 57 LOCK NUT M5 15 416025 BRAKING Resistor 2 58 NUT M4 UNI 5588 16 E83173 Contact Key Switch 1 59 WASHER M5 D 15 UNI 6593 17 E81358 Switch Flange 1 60 LOCK WASHER M5 18 413967 Label 1 61 SCREW M5X16 UNI 5739 19 E87975 Stud Bolt 1 62 ...

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Page 42: ... Cable 1 6 E81907 Pin 1 7 203498 SHAFT 1 8 415154 CABLE 1 9 E86154 Fork 1 10 203499 BRACKET 1 11 409392 PIN 1 50 LOCK NUT M6 UNI 7474 51 SCREW M6X16 UNI 5739 53 LOCK WASHER M6 54 SCREW M6X20 UNI 5739 55 NUT M6 UNI 5588 56 SCREW M5X16 UNI 5739 58 WASHER M6 D 18 UNI 6593 59 NUT M5 UNI 5589 60 LOCK WASHER M5 61 WASHER M5 D 15 UNI 6593 ...

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Page 44: ...HAFT 1 9 202458 SPACER 1 10 415138 CABLE 1 11 E86154 Fork 1 12 415154 CABLE 1 13 E86154 Fork 1 14 203499 BRACKET 1 15 409392 PIN 1 50 LOCK NUT M6 UNI 7474 51 SCREW M6X16 UNI 5739 52 SCREW M6X30 UNI 5739 53 WASHER M6 DIN 6798 A 54 SCREW M6X20 UNI 5739 55 NUT M6 UNI 5588 56 SCREW M6X20 UNI 5739 58 WASHER M6 D 18 UNI 6593 59 NUT M5 UNI 5589 60 LOCK WASHER M5 61 WASHER M5 D 15 UNI 6593 ...

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Page 46: ...CER 3 9 E83244 deadening hose 1 10 E83871 Compression spring 55x2x200 1 11 414350 DEADENING HOSE 1 12 203523 COVER 1 13 414352 DEADENING HOSE 1 14 414351 DEADENING HOSE 1 15 E88291 Vacuum Motor 36VDC 550W 1 16 E83944 Sound Deadening Foam 1 17 E82282 Sound Deadening Foam 1 18 206225 STUD BOLT 3 40 LOCK NUT M6 41 NUT M6 UNI 5588 42 SCREW M6X80 UNI 5732 43 SCREW M6X120 UNI 5732 44 SCREW Ø 4 8X13 45 W...

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Page 48: ...83160 Relay 24VDC 30A 14 E83168 Fuse 3 amp 15 E83972 Fuse 30A fasten 16 E83159 Relay 24VDC 20A 17 E83159 Relay 24VDC 20A 18 TRIMMER REGULATION MIN SPEED 19 TRIMMER REGULATION ACCELERATION 20 TRIMMER REGULATION MAX SPEED 21 E20646 Chopper Card 22 E86196 Fuse 60 amp 23 E83926 Fuse 30A faston suction motor 24 E86208 SB50 Red Electrical Connector 25 E86208 SB50 Red Electrical Connector 26 407885 SOLEN...

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Page 51: ...tion machine 5 If necessary set the chopper card proceeding as follows x Lift the machine traction wheels must be free x Take off the rear screws to open the panel take off the fixing screw and lower the complete electric group x Insert the tester prods V DC onto the faston M and M of the chopper card x Switch on through the general key x Adjust trimmer ACC acceleration rotating the left screw up ...

Page 52: ...er Supply 1 Check the cleanness of the transparent solution filter Check also eventual water leakages 2 Fill completely with water the solution tank 3 Check the tightness of the hoses the solenoid valve and the complete opening and closing of the water cock THE SOLENOID VALVE IS AVAILABLE ONLY ON MACHINES WITH KIT 4 Check that the detergent solution when the cock is open arrives with continuity on...

Page 53: ...nder the machine by screwing down or unscrewing until the rear lever is brought into its correct position then block the lock nut M8 4 The brush adjustment for the machines without traction and therefore with a movement depending on the brush rotation has to be carried out as follows x Lower the brush base applying in the front part of the cover a metal bar of 15mm between the cover and the floor ...

Page 54: ...sh functioning in order that the machine does not move 7 Block the lock nut M6 Adjustment brush and base G452 502 B BT MOVEMENT SEMI AUTOMATIC B For the machines B that means with a semi automatic movement which depends on the brushes rotation in case the machine should not have a straight movement or should this be insufficient carry out the following operations 1 With brush base lowered complete...

Page 55: ...lete cleaning function act as x lower the sweeping system x Unscrew the right M8 screw x Let the cylinders adhere equally to the floor x Block the M8 screw Adjust the traction power put the inclination lightly in the front part the deck and block the M8 screw For the automatic traction types BTS make the same adjustment for a complete equal cylinder adherence then check the work surface of both cy...

Page 56: ...Check tension of transmission belt working of screw M8 so that the thread goes out from support of about 28 29 mm Adjustment of the brake 1 Adjustment brake pads check the braking uniformity with the brake inserted trying to rotate the machine both right and left checking that the wheels remain blocked in the same way 2 Adjust the range of the brake handle acting upon the two adjusters of the brak...

Page 57: ...heels checking that the rubber has an inclination of around 30 45 and that it is not too much pressed down onto the floor nor too much lifted 3 Check that the wheels of the squeegee support are in working position that is to say that they touch the floor Final inspection Check all the functions washing drying forward and backward movement ...

Page 58: ...rranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco products to be free from defects in material and workmanship under normal use and service for t...