BETCO Genie B, Operator And Parts Manual

Page 1: ... B APS 14 All Purpose Automatic Scrubber E83039 00 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com Operator and Parts Manual ...

Page 2: ...ECIFICATIONS 4 GENERAL SAFETY REGULATIONS 5 MACHINE PREPARATION 6 11 OPERATION 12 TURNING OFF THE MACHINE 13 DAILY MAINTENANCE 14 15 SCHEDULED MAINTENANCE 16 TROUBLESHOOTING GUIDE 17 BRUSH AND SELECTION GUIDE 18 PARTS DIAGRAMS AND LISTINGS 20 37 WARRANTY 40 ...

Page 3: ...ooring As it advances it also collects the dirt removed and the detergent solution not absorbed by the floor The machine must be used only for this purpose Even the best ma chines will only work well if used correctly and kept in good working order We therefore suggest you read this instruction booklet carefully and re read it whenever difficulties arise while using the machine If necessary rememb...

Page 4: ...movement speed mph km h 1 9 3 Maximum grade 2 Vacuum motor HP 1 3 HP Solution tank capacity Gal l 3 11 4 Recovery tank capacity Gal l 3 11 4 Weight of empty machine without battery lb Kg 85 38 6 Weight of empty machine with battery lb Kg 135 61 2 Machine dimensions upright Length Height Width in x in x in 35 x 17 x 44 mm mm mm 889 432 1118 Machine dimensions stored Length Height Width in x in x in...

Page 5: ... powder fire extinguisher in case of fire Do not use water Do not hit against shelving or scaffolding The operator must always be equipped with the appropriate safety device gloves shoes helmet glasses etc Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate The machine is designed to wash and dry floors simultaneously Signal the presence of wet flo...

Page 6: ...e pad driver 3 HANDLING AND TRANSPORTATION OF THE UNPACKED MACHINE Genie B is a machine that can be transported with little effort Be sure that squeegee assembly is in the UP position before transport Lift the front end of the machine using the machine handle as a lever The rear wheels allow it to be transported and can be loaded on a truck with the use of an approved ramp Genie B is easy to trans...

Page 7: ...y compartment 5 Position the battery inside the compartment with the terminals positioned toward the rear of the machine 6 Connect Betco factory cables to the battery WARNING It is advised to only use sealed batteries to avoid leak ing battery acid WARNING Only use battery cables that are made by a qualified technician WARNING Always wear protective gloves to avoid the risk of seri ous injury WARN...

Page 8: ...on board charger Perform a battery charging cycle before using the machine To recharge the battery 1 Make sure the recovery and solution tanks are empty 2 Move the machine to a 110 volt electrical outlet 3 Remove the rubber battery charger socket protection on the back of the machine 4 Plug the power cable provided with machine into the battery charger 5 Plug the power cable into the electrical ou...

Page 9: ...he surface before recharging 9 Instrument Panel Components The instrument panel components are identified as follows 1 Main Power Brush Motor Switch 2 Vacuum Motor Switch 3 Solution Valve Switch 4 Digital Battery Discharge Indicator 10 Positioning the Handlebars For packaging purposes the handlebars are positioned in the down location and must be put into working position 1 Squeeze the lever on th...

Page 10: ...eed 120 F 50 C Add liquid detergent at the concentration and according to the procedures recommended by the chemical manufacturer To prevent excess foam use a defoaming chemical in the recovery tank If foam passes through the vacuum motor damage will occur and will not be covered under warranty WARNING Always use low foam detergent Add defoaming chemi cal to the recovery tank before starting work ...

Page 11: ...ssembling the Brush To install the brush Be sure squeegee is in the up position 1 Place the brush in front of the machine on the floor 2 Raise the front of the machine using the handlebar as a lever 3 Place the front of the machine over the brush centering the hub into the clutch plate on the brush 4 Press the main switch button to power on the machine 5 Pull the operation lever on the handle to e...

Page 12: ...loor using the squeegee lift lever on the rear of the handle tube 8 Press the main switch 1 and check that the green indicator light comes on 9 Turn on the vacuum switch 2 and the solution control switch 3 10 Pull the operation lever 4 to activate the brush and apply solution to the floor The machine is now operating 2 OVERFLOW DEVICE The machine has a float in the filter basket that stops vacuum ...

Page 13: ...he recovery tank cap and tilt the tank to empty the waste water 8 Disconnect the quick connection at the front of the machine and remove the solution tank 9 Remove the cap from the solution tank and tilt the tank to dump any remaining solution 10 Remove the brush and rinse it with clean water WARNING Always wear gloves when doing this operation to protect yourself from contact with hazardous chemi...

Page 14: ...6 Reassemble the recovery tank WARNING Always wear gloves to protect yourself from contact with hazardous chemicals 2 CLEANING THE SQUEEGEE Verify that the squeegee blades are clean and free from cuts This ensures optimum drying To clean the squeegee A Raise the front of the machine B Carefully clean the inside of the squeegee shoe C Carefully clean the squeegee blades WARNING Always wear gloves t...

Page 15: ...s that hold the band clamps on squeegee shoe F Remove the band clamps and squeegee blades G Replace the squeegee blades and band clamps H Reinstall everything by performing this procedures in reverse I Inspect the squeegee guide wheels to make sure they spin freely and have no damage Replace if necessary 4 BRUSH DISASSEMBLY A Lock the squeegee in up position B Lift the front of the machine by pres...

Page 16: ...install the hose WARNING Do not wash the hose that goes from the vacuum unit to the recovery tank This will damage the vacuum motor 2 CLEANING THE SOLUTION TANK AND FILTER 1 Disconnect the quick connection at the front of the machine 1 2 Remove the solution tank from the machine 3 Unscrew the solution cap 2 4 Remove the screen filter 3 and rinse with clean water 5 Rinse the inside of the tank with...

Page 17: ...rify the adjustment of the ball valve that supplies water E Verify the vent pin on the solution tank cap is lowered 3 THE MACHINE DOES NOT CLEAN WELL A Check the condition of the brushes or pad Replace them as required Brushes must be replaced when the tufts are roughly 5 8 15 mm long 4 THE SQUEEGEE DOES NOT DRY THE FLOOR A Verify that the squeegee blades are clean B Verify that the vacuum hoses a...

Page 18: ... types of pad drivers 1 The traditional pad driver is fitted with a series of anchor points that allow the abrasive floor pad to be held while working 2 The CENTER LOCK type pad driver not only has anchor points but also a snap type central locking system made of plastic that allows the abrasive floor pad to be centered and held with reduced risk of it becoming detached Brush Selection and Use ...

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Page 20: ...20 BRUSH DECK PARTS DIAGRAM 39 43 14 47 46 29 45 44 32 36 5 30 31 3 10 38 26 15 21 2 37 25 12 6 34 16 7 17 4 15 1 8 19 11 24 27 22 9 25 28 35 33 18 13 41 42 49 23 20 48 ...

Page 21: ...nc 1 23 E82256 Nyloc Hex Nut M5x7 Zinc 2 24 E83550 Nyloc Hex Nut M6 Zinc 1 25 E81709 Nyloc Hex Nut M8 Zinc 4 26 E83879 Flat Washer M5x11x1 Zinc 2 27 E82761 Washer 6x12x1 6 1 28 E81874 Flat Washer M8x17x1 6 Zinc 1 29 E20395 Flat Washer M14 SS 1 30 E83903 Shim Washer M14x22x0 3 3 31 E87290 Shim M37x47x0 3 1 32 E81719 Cap 1 33 E81967 Jam Nut 1 4 NPT Brass 1 34 E81998 Pan Hd Phil Machine Screw M4x10 S...

Page 22: ...22 SQUEEGEE SYSTEM PARTS DIAGRAM 5 18 7 1 8 16 15 11 2 3 6 4 17 17 2 12 9 10 11 12 11 14 13 ...

Page 23: ... O Ring 1 9 E81909 Front Squeegee Band Clamp 1 10 E82731 Rear Squeegee Blade Band Clamp 1 11 E81934 Flat Washer M6x12x1 6 SS 1 12 E81531 Squeegee Support Wheel 24 OD x 12 7 W 4 13 E20701 Squeegee Hose Guard 4 14 E20616 Carriage Bolt M5 x 35 SS 2 15 E86264 Carriage Bolt M5x25 SS 1 16 E81941 Carriage Bolt M5x30 SS 1 17 E81896 Carriage Bolt M6x16 SS 1 18 E83914 Hex Bolt M6x20 SS 1 E81921 Complete Squ...

Page 24: ...24 SQUEEGEE YOKE PARTS DIAGRAM 13 2 5 1 10 7 3 11 14 8 6 12 4 9 ...

Page 25: ...w M5x35 SS 1 5 E83834 Hex Bolt M6x35 Zinc 2 6 E83550 Nyloc Hex Nut M6 Zinc 2 7 E82761 Washer 6x12x1 6 2 8 E83278 Flat Washer M6 5x24x2 Zinc 1 9 E83710 Cotter Pin D2x20 Zinc 1 10 E83810 Knob 2 11 E86152 Spacer 1 12 E20382 Nyloc Hex Nut M5 x 5 Zinc 1 13 E82419 Squeegee Lift Cable 1 14 E81545 Spring 1 Item Part Description Qty Item Part Description Qty ...

Page 26: ...26 MAIN FRAME PARTS DIAGRAM 38 26 13 36 27 19 24 27 14 4 8 2 35 29 22 17 1 16 21 10 30 17 22 36 18 23 33 3 34 31 25 42 41 40 12 43 28 5 32 11 20 15 7 6 39 21 26 44 9 37 ...

Page 27: ...6x12x1 6 3 21 E81874 Flat Washer M8x17x1 6 Zinc 3 22 E88238 Flat Washer M8x17x1 6 SS 4 23 E86255 Flat Washer M10x21x2 SS 2 24 E88349 SB50 Blue Electrical Connector 2 25 E89141 Charger Plug Tee Handle 1 26 E81565 Clamp 4 8x200 Black 6 27 E20435 Nyloc Hex Nut M3 SS 8 28 E20568 Rubber Bumper 2 29 E86215 Battery Box 1 30 E86270 Bracket 1 31 E20258 Battery Box Lid 1 32 E81538 Vacuum Motor 12VDC 250W 1 ...

Page 28: ...28 SOLUTION AND RECOVERY TANKS PARTS DIAGRAM 1 3 5 2 7 8 11 6 10 14 13 9 12 4 15 2 9 2 3 2 1 2 5 2 8 2 6 2 7 2 4 2 2 ...

Page 29: ...lbow Fitting Long 1 2 8 E86193 Grommet 1 2 9 E82360 Air Filter Shutoff 1 3 E81963 Flat Hd Soc Machine Screw M5x12 SS 4 4 E83476 Rivet M6 4x10 Nylon 4 5 E81968 Latch 2 6 E82712 Quick Disconnect Female 1 4 1 7 E81546 Hose Vacuum 20 D x 1600 L 1 8 E81556 Solution Tank 1 9 E81972 Recovery Tank 1 10 E81548 Solution Tank Cap 1 11 E81549 O Ring 1 12 E81971 Wheel Cap 2 13 E81969 Rubber Cap 1 14 E82398 Fil...

Page 30: ...30 CONTROL HANDLE PARTS DIAGRAM 28 12 30 5 25 17 2 23 9 27 32 7 18 32 29 4 3 6 1 10 26 8 15 24 1 16 21 31 36 20 33 19 34 32 13 14 22 7 8 7 4 7 5 7 9 7 3 7 1 7 2 7 7 7 6 7 8 7 5 35 37 11 38 40 39 ...

Page 31: ...inc 1 15 E81709 Nyloc Hex Nut M8 Zinc 4 16 E83710 Cotter Pin D2x20 Zinc 1 17 E82796 Switch Momentary 1 18 E81791 Plug 1 19 E88173 Flat Hd Phil Machine Screw M6x10 Zinc 2 20 E20364 Button Hd Soc Machine Screw M6x20 Zinc 2 21 E81875 Screw Pan Hd Phil Self Tap M2 9x9 5 Zinc 4 22 E86250 Hex Bolt M5x14 Zinc 1 23 E20567 Bracket 1 24 E81792 Switch Lever 2 25 E81766 Lever Handle Adjustment 1 26 E81994 Sup...

Page 32: ...32 ELECTRIC SYSTEM PARTS DIAGRAM 4 7 2 1 6 3 5 ...

Page 33: ... Bolt Zinc Hex Head 1 2 E83550 Nyloc Hex Nut M6 Zinc 1 3 E82761 Washer 6x12x1 6 1 4 E81767 Relay Electrical Board 1 5 E81787 Ribbon Cable 1 6 E85788 Electrical Housing 1 7 E85771 Electrical Cover 1 Item Part Description Qty Item Part Description Qty ...

Page 34: ...34 BATTERY CHARGER DIAGRAM 11 4 27 9 7 10 6 17 13 24 1 26 21 3 18 5 15 12 20 16 25 8 17 23 2 28 14 11 1 24 22 19 19 14 30 29 31 5 ...

Page 35: ...amp 4 8x200 Black 1 13 E82376 Latch Catch Clasp 2pc set 2 14 E20254 Soc Hd Cap Screw M8x16 Zinc 4 15 E20363 Flat Hd SL Machine Screw M5x12 SS 4 16 E20322 Hex Nut M5 SS 4 17 E20435 Nyloc Hex Nut M3 SS 8 18 E83476 Rivet M6 4x10 Nylon 4 19 E81537 Contact SB50 2 20 E20568 Rubber Bumper 4 21 E81896 Carriage Bolt M6x16 SS 2 22 E20680 Battery Cable SB50 Blue After S N 209XXXXX 1 23 E81544 Charger 12VDC 6...

Page 36: ...36 ACCESSORIES DIAGRAM 5 6 4 2 1 3 7 13 Pad 14 Pad Medium Brush STD General Brush Heavy Brush 8 Clutch Plate ...

Page 37: ...er Cord 1 3 E82408 Pad Driver 1 4 E88140 Pad Holder 14 STD 1 5 E83863 Brush General Scrub 0 3 mm PPL 1 6 E82526 Brush Medium Scrub 0 4 mm PPL 1 7 E81608 Brush Heavy Scrub 0 6 mm PPL 1 8 E81711 Clutch Plate 1 Item Part Description Qty Item Part Description Qty ...

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Page 40: ... components except wear items are warranted by Betco for a period of 3 years Wear Items exempt from Warranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants th...