BETCO PowerBuff AS2600T, User Manual

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Page 3: ...arts 22 Solution Tank and Lid Assembly and Parts 23 Recovery Tank Assembly and Parts 24 25 Recovery Lid Assembly and Parts 26 Splash Skirt Assembly and Parts 27 Squeegee Mount Assembly and Parts 28 29 Squeegee Assembly and Parts 30 31 Brush Lift Motor Mount and Squeegee Lift and Parts 32 33 Motor Frame and Motor Mount and Parts 34 Brush Drive Details and Traction Drive Details 35 Drive Hub Assembl...

Page 4: ...nstructions are not followed Do not operate this machine around any solvents thinners or other flammable liquids or materials Electrical sparks can cause a fire or even an explosion Do not smoke around the machine Also keep all sparks and flames away from the batteries The batteries generate gases that can cause an explosion Special care needs to be used when working on or near the batteries Wear ...

Page 5: ...ide Disconnect a wire to the batteries before working on the machine Do not operate machine with charger plugged in Do not operate machine with any parts damaged or missing Do not operate close to stairs loading docks or other drop offs Do not park machine in such a manner that it could roll forward or backward off a drop off Authorized personnel must perform maintenance and repairs Do not alter o...

Page 6: ... an angle x Loading Procedure Using a Lift Gate o Lift gate must have ample capacity to lift the scrubber o Lift gate must be long enough to accommodate scrubber in the direction that it will be loaded onto the van Do not load scrubber sideways because it is dangerous to turn the scrubber while on the lift gate o Wheels must be firmly chocked to prevent scrubber from rolling off the lift gate x Se...

Page 7: ...tank 24 gallon 24 gallon 24 gallon Recovery tank 26 gallon 26 gallon 32 gallon Brushes Two 13 pad holders Brushes are optional Two 13 pad holders Brushes are optional Two 16 pad holders Brushes are optional Forward Speed Walking speed Variable to 290 ft min 3 3 mph Variable to 290 ft min 3 3 mph Reverse Speed Walking speed Variable to 145 ft min 1 6 mph Variable to 145 ft min 1 6 mph Brush Pressur...

Page 8: ...er on a safe place Make sure that air can circulate around the charger Do not get the charger wet x All switches on scrubber must be off x Do not remove battery caps the caps are vented x Do not charge scrubber in a wet area x Do not stand in a wet area when plugging in charger to the 110 volt receptacle or plugging into the scrubber x Connect the charging plug from the charger to the charging plu...

Page 9: ...HE BATTERY SERVICE MANUAL FROM BATTERY COUNCIL INTERNATIONAL 401 N MICHIGAN AVENUE CHICAGO IL 60611 PHONE 312 644 6610 BATTERIES ARE DANGEROUS READ THE SAFETY INSTRUCTIONS IN THE FRONT OF THIS MANUAL FOR SPECIFIC WARNINGS BATTERY MAINTENANCE x To receive the longest life from the batteries charge them when they have between 25 and 50 of a full charge x Do not allow batteries to remain in a dischar...

Page 10: ... page for instructions x Clean and lubricate caster wheels and caster swivel There are grease fittings to use a grease gun Note Main 10 wheels do not require lubricating They have sealed ball bearings that cannot be lubricated x Wipe surface of machine clean A silicone product such as Armor All will make the plastic parts look really good Monthly maintenance x Clean battery connections and tops of...

Page 11: ...B AND STRIP PADS ARE COLOR CODED FROM LEAST AGRESSIVE TO MOST AGRESSIVE AS FOLLOWS WHITE RED BLUE GREEN BROWN BLACK BRUSH NEED 2 PER MACHINE PART NO DESCRIPTION USES E11757 Dynascrub Light to medium scrubbing replaces red pads E11759 Powerscrub Medium to aggressive scrubbing replaces blue or green pads E11760 Stratagrit Very aggressive scrubbing or stripping replaces brown or black pads A BRUSH WI...

Page 12: ...rmly along entire length Step 3 Tighten a and b enough to hold temporarily Step 4 Move scrubber forward to check that deflection is uniform Step 5 If correct tighten a and b as much as you can or if not correct start over at step 1 Problem Squeegee is leaving streaks not related to squeegee being level Cause 1 Trash under main squeegee blade 2 Blade edge is worn or nicked Solution 1 Clear trash 2 ...

Page 13: ...URE 2 3 LOWER HANDLE SLIGHTLY WHILE STILL PULLING BACK IF INSTRUCTIONS IN FIGURE 1 DO NOT WORK THERE ARE PROBABLY NO BRUSHES ON SCRUBBER AND THIS SHOULD RAISE BRUSHES IF BRUSHES ARE ON SCRUBBER AND WILL NOT RAISE THEY ARE IN THE HEAVY PRESSURE POSITION SO PROCEED TO FIGURE 5 TO RELEASE BRUSHES 3 1 3 1 2 PUSH IN HANDLE 1 PULL UP HANDLE 3 LOWER HANDLE FIGURE 3 2 FIGURE 4 RELEASE HEAVY BRUSH PRESSURE...

Page 14: ...page for more information IF SCRUBBER IS USED FOR PICKING UP WAX AND STRIPPER x The scrubber can be used to vacuum the emulsified wax and stripper from a floor strip But be aware that more upkeep will be required on the scrubber than if it were used only for scrubbing since the wax and dirt will remain after the stripper evaporates So after using scrubber on a floor strip do the following x Discon...

Page 15: ...RTS IN THE DRAWINGS ARE SHOWN CORRECTLY ASSEMBLED OR AT LEAST NEAR THE POSITIONS THEY ARE LOCATED ON THE SCRUBBER THIS METHOD WILL HELP TRACE A PROBLEM FIND WHAT IS NEEDED TO CORRECT THE PROBLEM AND THEN PROPERLY REASSEMBLE THE MACHINE THE ELECTRICAL LAYOUT HAS ALSO BEEN SIMPLIFIED SO THAT PROBLEMS CAN BE EASILY TRACED AND REPAIRED ...

Page 16: ...ntil scrubber attains the needed speed Release lever to stop o Brush Drive Scrubber Lift squeegee and brushes off the floor Push scrubber to desired location x Lower brushes by depressing brush lift pedal item 13 and then push in on brush lift and pressure lever item 11 and gradually let brushes drop to contact with floor by slowly lift foot off brush lift pedal item 13 Note that the brushes can b...

Page 17: ...on will flow into the appropriate place such as a drain when plug is removed o Loosen T handle on plug for recovery dump hose item 10 and remove plug from hose Dirty solution will flow from tank Note do not completely unscrew T handle from plug o Replace plug and tighten Hang hose back on hooks x Machine storage for the day o Brushes in up position o Squeegee in up position o Recovery tank emptied...

Page 18: ... SKU DESCRIPTION AND NOTES 1 E11729 Solution Tank GRAY 2 E11728 SOLUTION TANK LID BLACK 3 E11754 RECOVERY TANK GRANITE 4 E11727 RECOVERY TANK LID BLACK 5 E11753 SKIRT BLACK 6 E11726 BASE BLACK 7 AS261121 Main Frame 8 PE5000 Squeegee assembly 26 ...

Page 19: ...sh Motors 6 Brush Motor Control Switch 7 Vacuum Motor Control Switch 8 Variable Speed Control Knob Traction Drive Model 9 Traction on off switch Traction Drive Model 10 Plug for Recovery Dump Hose 11 Brush lift and Pressure Lever 12 Recovery Dump Hose 13 Brush Lift Pedal 14 Drain Hose for Battery Tray 15 Vacuum Recovery Hose 16 Charging Plug for 24 Volt Charger 17 Cleaning Solution Control Lever 1...

Page 20: ...17 12 10 11 18 16a 13 14 15 21T 25 24 27 22 16b 19 19 20 21B 23 REAR VIEW OF SCRUBBER NOTE PARTS LIST IS ON NEXT PAGE 31 30 30 31 29 28 20 ...

Page 21: ... 321530 Brush Position Decal 23 1 AS26 321102 Back Panel 24 1 AS261532 Flow Label 25 1 AS26 321500 Reverse Decal 26 1 AS26 321390 Dashboard 27 1 AS26 321510 Squeegee Decal 28 14 AS26 32352 Screw 29 14 AS26 32296 Nylon Washer 30 7 AS26 32353 Screw 31 7 AS26 32354 Flat Washer 29 26 ITEM QTY PART NO DESCRIPTION 1 1 E11521 RIGHT HANDLE LEVER 2 1 E10502 24 VOLT SYSTEM GAUGE 3 1 E11520 LEFT HANDLE LEVER...

Page 22: ...ose fitting Hose fitting Rubber Gasket Restraining cable for solution tank Bolt Washer Washer Screw Washer Screw Nyloc nut 1 7 10 11 PART OUTSIDE TANK 9 15 8 22 ITEM QTY PART NO DESCRIPTION 1 1 E1172900 Solution Tank GRAY 2 1 E1172800 SOLUTION TANK LID BLACK 3 1 E1210200 HINGE SOLUTION LID LEFT 4 1 E1210100 HINGE SOLUTION LID RIGHT 5 4 E8106400 Bolt 1 4 20x3 4 hex gr 5 6 1 E1173200 HINGE SOLUTION ...

Page 23: ...ter this is a modified AS26 32820 Foam Float assembly float weights and cord come assembled Hinge Recovery Tank Bolt Washer Restraining cable for recovery tank Screw Washer 23 ITEM SKU Description QTY 1 E11754 RECOVERY TANK GRANITE 1 2 E81294 Hose Barb 1 1 2 in 1 3 AS26 3 Foam Float assembly 1 4 E11731 HINGE RECOVERY TANK 1 5 E81064 Bolt 1 4 20x3 4 hex gr 5 1 6 E81713 Washer 1 4 in flat 2 7 PE5005...

Page 24: ...17 16 17 15 18 7 8 9 4 6 2 5 TO SQUEEGEE TO VACUUM RECOVERY LID ASSEMBLY 14 13 20 19 3 8 7 4 6 2 5 12 TO VACUUM TO SQUEEGEE 13 14 24 ...

Page 25: ...duit 1 1 2 in 2 8 E11130 Washer 2 9 E11108 1 1 2 BLACK NEOPRENE GASKET 1 10 E11929 Long Recovery Lid Gasket 16 2 11 E11930 Short Recovery Lid Gasket 10 2 12 E83570 Screw 1 4 20 x 1 12 13 E11399 Vac hose 1 5 x 54 1 14 PE5005 Vac Hose Squeegee to recovery lid 1 15 E11526 1 1 2 1 3 4 CONNECT HOSE CUFF 1 16 E11921 2 Vac Hose 7 Long 1 17 E11535 HOSE CLAMP 2 2 18 E11887 1 5 WIRE HOSE CLAMP 1 19 E11514 G...

Page 26: ...in single ball with grip ring 6 2 AS26 32264 Screw 7 2 AS26 32242 Nyloc nut 8 2 AS26 32327 Lanyard for skirt detent pin 26 ITEM SKU DESCRIPTION QTY 1 E11753 SKIRT BLACK 1 2 E10868 RUBBER SPLASH SKIRT Length 62 1 3 E10499 SKIRT RETAINER FULL for 26 1 4 E11321 10 x 5 8 PAN HEAD PHILLIPS 21 5 E10774 SINGLE BALL RING 1 5 GRIP 2 6 E11118 10 32 x 75 Unslotted Screw 2 7 E11095 10 24 NYLOC NUT 2 8 E87986 ...

Page 27: ...IPTION QTY 1 E12105 LINKAGE BAR 4 2 E12114 SQUEEGEE MOUNT HOUSING 1 3 E11894 SQUEEGEE MOUNT YOKE 1 4 E12112 SQUEEGEE MOUNT BRACKET 1 5 E11736 TORSION PIN 1 6 E11713 1 4 20x4 ROUND HD MS 2 7 E81078 Washer Lock 1 4 in Split 1 8 E81064 Bolt 1 4 20x3 4 hex gr 5 1 9 E81713 Washer 1 4 in flat 1 10 E11741 TORSION SPRING 2 11 E11566 SQUEEGEE LIFT HANDLE SPRING 2 12 E11719 Hairpin Cotter 8 13 E12407 1 2 SA...

Page 28: ...17 18 5 23 22 21 20 21 19 4 14 24 13 24 20 7 6 8 15 25 1 3 2 SQUEEGEE ASSEMBLY FOR 26 SCRUBBER 16 9 10 11 12 12 11 10 9 x 8 PLACES 15 26 28 ...

Page 29: ...Entire Squeegee Assembly 1 AS26 32251 Clevis pin to connect squeegee to squeegee mount 1 AS26 32254 Har pin cotter for above clevis pin 29 ITEM PART DESCRIPTION QTY 1 E11208 SQUEEGEE ALUMINUM HOUSING 1 2 E12108 LEFT ADJUSTMENT BRACKET 1 3 E12109 RIGHT ADJUSTMENT BRACKET 1 4 E11892 YOKE BAR FOR SQUEEGEE 1 5 E11893 MAIN SQUEEGEE PLATE 1 6 E11201 Main Squeegee Blade 1 7 E11204 Front Squeegee Blade 1 ...

Page 30: ... 37 18 39 18 1 13 39 18 39 22 21 13 32 18 24 4 18 39 18 38 13 13 11 13 39 12 34 5 8 16 18 10 36 3 18 35 5 8 30 33 28 11 PART OF MAINFRAME 7 3 PART OF BACK PANEL PART OF BACK PANEL 17 11 11 11 9 31 26 EXPLODED VIEW PART OF MAINFRAME BRUSH LIFT MOTOR MOUNT AND SQUEEGEE LIFT 40 20 19 x 6 PARTS 30 ...

Page 31: ...5 Nyloc Nut 37 1 AS26 32832 Brush lift yoke bushing 13 50 AS26 32278 Washer 38 2 AS26 32222 Shoulder Bolt 14 12 AS26 32248 Clevis pin 39 7 AS26 32244 Nyloc Nut 15 12 AS26 32334 Hair Pin Cotter 40 2 AS26 32225 Shoulder Bolt ITEM SKU Description QTY 1 E11054 3 8 16X2 50 5 BOLT HH 1 2 AS261122 NLA 1 3 E81080 Bolt 3 8 16x3 4 2 4 E11716 3 8 16x1 5 BOLT HH 2 5 E11718 1 HAIRPIN COTTER 2 6 E12106 MOTOR MO...

Page 32: ...MOTOR FRAME AND MOTOR MOUNT 15 1 2 3 10 9 4 5 6 7 8 11 12 13 32 ...

Page 33: ...m brush drive only 28 6 AS26 32334 Hair pin cotter 29 2 AS261146 Motor Linkage Traction Drive Only 30 4 AS26 32248 Clevis pin 33 ITEM PART NO DESCRIPTION QTY 1 E10497 Motor Frame 1 2 E12106 MOTOR MOUNT L H 1 3 E12107 MOTOR MOUNT R H 1 4 AS26 32283 Washer 8 5 E81066 Washer 3 8 Split Lock Zinc 8 6 AS26 32211 Bolt 8 7 E11135 3 4 SAE FLAT WASHER 4 8 E11723 1 4x1 4x1 KEYSTOCK 2 9 see see Drive Hub Asse...

Page 34: ...IEW 26 21 22 23 24 19 23 24 24 28 24 25 19 BOTTOM RIGHT REAR VIEW 34 29 29 28 24 30 MOTOR FRAME AND MOTOR MOUNT DETAILS FOR BRUSH DRIVE AND TRACTION DRIVE TOP RIGHT FRONT VIEW BRUSH DRIVE PARTS LISTED ON PREVIOUS PAGE 30 24 28 24 BOTTOM RIGHT REAR VIEW ...

Page 35: ...hairpin cotter 4 3 AS26 32335 Screw 5 1 AS26 32279 Washer 6 1 AS26 32280 Washer 7 1 AS26 322000 Right Drive Hub assembled parts 1 through 6 8 1 AS26 322001 Left Drive Hub assembled parts 1 through 6 35 ITEM SKU Description QTY 1 E11556 SCRUBBER PLATE 1 2 E11588 SCRUBBER PLATE STOP 1 3 E11184 Retaining Pin 1 4 E11720 10 32x3 8 SCREW PHMS 3 5 E81713 Washer 1 4 in flat 1 6 E11420 10 SAE FLAT WASHER 1...

Page 36: ...olt 10 4 AS26 32655 Flange bushing 17 1 AS261107 Cable Mount Brush Drive Only 18 2 AS26600 Cable Control for Brush Motors Brush Drive Only 19 1 AS261111 Handle Bracket Brush Drive Only 20 2 AS26 32656 Flange Bushing 36 ITEM SKU DESCRIPTION QTY 1 E12100 HANDLE PLATFORM 1 2 E11520 LEFT HANDLE LEVER 1 3 E11521 RIGHT HANDLE LEVER 1 4 E11565 HANDLE RETURN SPRING 4 5 E11181 5 16X1 CLEVIS PIN 2 6 E11718 ...

Page 37: ...ng Switch Trigger Traction Drive Only Switch Mount Traction Drive Only Toggle Switch Traction Drive Only Grommet Traction Drive Only Washer Traction Drive Only Nuts for toggle switch Traction Drive Only comes with toggle switch Item 13 Flange Bushing 37 ITEM SKU Description QTY 1 E12100 HANDLE PLATFORM 1 2 E11520 LEFT HANDLE LEVER 1 3 E11521 RIGHT HANDLE LEVER 1 4 E11565 HANDLE RETURN SPRING 4 5 E...

Page 38: ...sh drive 2 2 AS261101 Axle Bracket Weldment 3 8 AS26 32293 Lock washer 4 8 AS26 32210 Bolt 5 2 AS26 32211 Bolt 6 6 AS26 32281 Washer 38 ITEM SKU DESCRIPTION QTY 1 E11335 10 x2 1 2 PERF RUBBER WHEEL 2 2 E10014 AXLE BRACKET WELDMENT 2 3 E81067 Washer 5 16 Lock 8 4 E81080 Bolt 3 8 16x3 4 8 5 AS26 32211 N A 2 6 E11135 3 4 SAE FLAT WASHER 6 ...

Page 39: ...ch keyed for Transaxle Lock washer Bolt Bolt Bolt Lock washer Washer Key for transaxle Lock washer Rubber mounting sleeve 39 ITEM SKU DESCRIPTION QTY 1 E10783 Transaxle 24V 1 2 E11589 TRANSAXLE BRACKET 2 3 E11590 TRANSAXLE RETAINER 2 4 E11631 10 x2 1 2 Transaxle Wheel 2 5 E81067 Washer 5 16 Lock 16 6 E81080 Bolt 3 8 16x3 4 8 7 AS26 32337 N A 8 8 E83629 Screw 3 8 16 x 1 25 Hex Head 2 9 E81066 Washe...

Page 40: ...AN HEAD PHILLIPS 5 54 E11514 GASKET INTAKE SCREEN 1 17 AS26 321813 battery drain 3 8 1 55 E10775 STAINLESS STEEL DIS 1 18 E11883 HEX LOCK NUT 2 56 E11526 HOSE CUFF 1 19 E11882 3 8 BARB ELBOW w LOCK NUT 1 57 E11921 2 Vac Hose 7 Long 1 20 E81294 Hose Barb 1 1 2 in 1 58 E11535 HOSE CLAMP 2 4 21 E11887 1 5 WIRE HOSE CLAMP 3 61 E10782 Vac motor 24v 1 22 E11420 10 SAE FLAT WASHER 4 62 E11516 Gasket for ...

Page 41: ...7 52 51 55 54 28 8 58 21 17 13 18 10 19 4 10 7 10 1 3 2 12 VACUUM SYSTEM AND SOLUTION SYSTEM EXPLODED VIEW 62 16 64 63 65 61 66 68 67 44 7 10 10 1 2 3 67 44 66 68 DETAIL OF SOLUTION VALVE ON NEXT PAGE 30 43 69 70 9 33 41 SEE SOLUTION TANK PAGE FOR STRAINER AND MOUNTING PRTS ...

Page 42: ...EW OF VACUUM AND SOLUTION SYSTEMS 42 26 28 12 29 27 34 40 35 36 40 9 39 TO SOLUTION TANK SOLUTION DRAIN HOSE SOLUTION TO FLOOR 9 38 31 39 37 22 9 37 VACUUM SYSTEM AND SOLUTION SYSTEM DETAIL OF SOLUTION VALVE TOP LEFT REAR VIEW 11 ...

Page 43: ...ontrol Bracket Traction Drive Only 9 1 AS26 321108 Electrical Panel 10 5 AS26 32246 Wingnut 11 3 AS26 32317 Threaded rod 12 2 AS26 32302 Brass stud 13 2 AS26 32800 Terminal block 14 2 AS26 32232 Flanged nut 15 2 AS26 32261 Screw ITEM SKU Description QTY 1 E11756 13 pad driver 2 2a E11335 10 x2 1 2 PERF RUBBER WHEEL 2 2b E11631 10 x2 1 2 Transaxle Wheel 2 3 E11629 5 x2 PERF WHEEL w SEALED 2 4 E8108...

Page 44: ...8 6 7 3 2b 2a 1 5 4 9 VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS MAINFRAME AND VACUUM HOSES REMOVED PLEASE NOTE THAT SCRUB AND STRIP BRUSHES ARE ALSO AVAILABLE PARTS ARE LISTED ONE PAGE BACK ...

Page 45: ...OUTSIDE FRAME THESE PARTS INSIDE FRAME VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS MAINFRAME AND VACUUM HOSES REMOVED PARTS ARE LISTED 2 PAGES BACK TO DRAIN REMOVE SPLASH SKIRT REACH UNDER FRAME TO INSIDE AND PULL OUT SOLUTION DRAIN HOSE ...

Page 46: ...AS26 32342 Battery to positive terminal 6 1 AS26 32343 Battery to negative terminal 7 8 AS26 32209 Bolt 8 8 AS26 32232 Nut 46 ITEM SKU Description QTY 1 E88036 Battery Charger 24 volt 1 2 AS26002 Battery tray for 4 batteries 1 3 E86277 Battery 6V 235AH Wet 4 4 E11837 Cable 6 AWG Red 6 00 3 5 E11644 Terminal Wire Red 6GA x 48 1 6 E11823 Terminal Wire Black 6GA x 48 1 7 AS26 32209 Bolt 8 8 E11085 1 ...

Page 47: ...321845 AS26 321846 PROGRAMMER PLUGS IN HERE BRUSH MOTOR PARTS Brush Motor 24 volts Commutator Bracket Assembly includes commutator bracket brush board assy brushes and springs Gear Box PART NO TRANSAXLE PARTS AS26051 Transaxle 24 volts AS261847 Motor for Transaxle 24 volts AS26 321848 Motor coupling for transaxle ITEM SKU Description QTY 1 E11890 ELECTRICAL PANEL 1 2 E11751 SOLENOID 24V 2 3 E11730...

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Page 50: ...n in the squeegee or in the vac hose from squeegee to recovery tank b Leaking recovery lid gasket c Vacuum intake screen in recovery lid is dirty d Squeegee is not properly adjusted a Remove obstruction b Repair or replace gasket c Clean screen or replace d Adjust squeegee per instructions in manual Streaks of water are left on the floor a Trash is caught under squeegee blade b Squeegee tilt not p...

Page 51: ...a Check and clean connections b Try charging batteries c Replace batteries d Fix or replace charger The self propelled traction drive model will not go forward or backward a Traction drive switch was left on Speed control powers down after 20 minutes b Bad toggle switch in handle c Circuit breaker is tripped a Turn switch off and back on b Replace toggle switch c Reset circuit breaker note if brea...

Page 52: ...ited to repair of the product and or replacement parts and is given to purchaser in lieu of all other remedies including incidental and consequential damages WARRANTY DETAILS AND CLAIM PROCEDURES PowerBuff Inc warrants to buyer that for the applicable shipment such material will be free from defects in material and workmanship or failure to meet specifications a defect appears in the material then...