BETCO PowerBuff AS3200T, User Manual

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Page 3: ...arts 22 Solution Tank and Lid Assembly and Parts 23 Recovery Tank Assembly and Parts 24 25 Recovery Lid Assembly and Parts 26 Splash Skirt Assembly and Parts 27 Squeegee Mount Assembly and Parts 28 29 Squeegee Assembly and Parts 30 31 Brush Lift Motor Mount and Squeegee Lift and Parts 32 33 Motor Frame and Motor Mount and Parts 34 Brush Drive Details and Traction Drive Details 35 Drive Hub Assembl...

Page 4: ...nstructions are not followed Do not operate this machine around any solvents thinners or other flammable liquids or materials Electrical sparks can cause a fire or even an explosion Do not smoke around the machine Also keep all sparks and flames away from the batteries The batteries generate gases that can cause an explosion Special care needs to be used when working on or near the batteries Wear ...

Page 5: ...ide Disconnect a wire to the batteries before working on the machine Do not operate machine with charger plugged in Do not operate machine with any parts damaged or missing Do not operate close to stairs loading docks or other drop offs Do not park machine in such a manner that it could roll forward or backward off a drop off Authorized personnel must perform maintenance and repairs Do not alter o...

Page 6: ... an angle x Loading Procedure Using a Lift Gate o Lift gate must have ample capacity to lift the scrubber o Lift gate must be long enough to accommodate scrubber in the direction that it will be loaded onto the van Do not load scrubber sideways because it is dangerous to turn the scrubber while on the lift gate o Wheels must be firmly chocked to prevent scrubber from rolling off the lift gate x Se...

Page 7: ...tank 24 gallon 24 gallon 24 gallon Recovery tank 26 gallon 26 gallon 32 gallon Brushes Two 13 pad holders Brushes are optional Two 13 pad holders Brushes are optional Two 16 pad holders Brushes are optional Forward Speed Walking speed Variable to 290 ft min 3 3 mph Variable to 290 ft min 3 3 mph Reverse Speed Walking speed Variable to 145 ft min 1 6 mph Variable to 145 ft min 1 6 mph Brush Pressur...

Page 8: ... on a safe place Make sure that air can circulate around the charger Do not get the charger wet x All switches on scrubber must be off x Do not remove battery caps the caps are vented x Do not charge scrubber in a wet area x Do not stand in a wet area when plugging in charger to the 110 volt receptacle or plugging into the scrubber x Connect the charging plug from the charger to the charging plug ...

Page 9: ...HE BATTERY SERVICE MANUAL FROM BATTERY COUNCIL INTERNATIONAL 401 N MICHIGAN AVENUE CHICAGO IL 60611 PHONE 312 644 6610 BATTERIES ARE DANGEROUS READ THE SAFETY INSTRUCTIONS IN THE FRONT OF THIS MANUAL FOR SPECIFIC WARNINGS BATTERY MAINTENANCE x To receive the longest life from the batteries charge them when they have between 25 and 50 of a full charge x Do not allow batteries to remain in a dischar...

Page 10: ... page for instructions x Clean and lubricate caster wheels and caster swivel There are grease fittings to use a grease gun Note Main 10 wheels do not require lubricating They have sealed ball bearings that cannot be lubricated x Wipe surface of machine clean A silicone product such as Armor All will make the plastic parts look really good Monthly maintenance x Clean battery connections and tops of...

Page 11: ...D FROM LEAST AGRESSIVE TO MOST AGRESSIVE AS FOLLOWS WHITE RED BLUE GREEN BROWN BLACK BRUSH NEED 2 PER MACHINE PART NO DESCRIPTION USES E11236 Polyscrub Very light scrubbing replaces white pads E11237 Dynascrub Light to medium scrubbing replaces red pads E11238 Powerscrub Medium to aggressive scrubbing replaces blue or green pads E11239 Stratagrit Very aggressive scrubbing or stripping replaces bro...

Page 12: ...rmly along entire length Step 3 Tighten a and b enough to hold temporarily Step 4 Move scrubber forward to check that deflection is uniform Step 5 If correct tighten a and b as much as you can or if not correct start over at step 1 Problem Squeegee is leaving streaks not related to squeegee being level Cause 1 Trash under main squeegee blade 2 Blade edge is worn or nicked Solution 1 Clear trash 2 ...

Page 13: ...URE 2 3 LOWER HANDLE SLIGHTLY WHILE STILL PULLING BACK IF INSTRUCTIONS IN FIGURE 1 DO NOT WORK THERE ARE PROBABLY NO BRUSHES ON SCRUBBER AND THIS SHOULD RAISE BRUSHES IF BRUSHES ARE ON SCRUBBER AND WILL NOT RAISE THEY ARE IN THE HEAVY PRESSURE POSITION SO PROCEED TO FIGURE 5 TO RELEASE BRUSHES 3 1 3 1 2 PUSH IN HANDLE 1 PULL UP HANDLE 3 LOWER HANDLE FIGURE 3 2 FIGURE 4 RELEASE HEAVY BRUSH PRESSURE...

Page 14: ...page for more information IF SCRUBBER IS USED FOR PICKING UP WAX AND STRIPPER x The scrubber can be used to vacuum the emulsified wax and stripper from a floor strip But be aware that more upkeep will be required on the scrubber than if it were used only for scrubbing since the wax and dirt will remain after the stripper evaporates So after using scrubber on a floor strip do the following x Discon...

Page 15: ...RTS IN THE DRAWINGS ARE SHOWN CORRECTLY ASSEMBLED OR AT LEAST NEAR THE POSITIONS THEY ARE LOCATED ON THE SCRUBBER THIS METHOD WILL HELP TRACE A PROBLEM FIND WHAT IS NEEDED TO CORRECT THE PROBLEM AND THEN PROPERLY REASSEMBLE THE MACHINE THE ELECTRICAL LAYOUT HAS ALSO BEEN SIMPLIFIED SO THAT PROBLEMS CAN BE EASILY TRACED AND REPAIRED ...

Page 16: ...ntil scrubber attains the needed speed Release lever to stop o Brush Drive Scrubber Lift squeegee and brushes off the floor Push scrubber to desired location x Lower brushes by depressing brush lift pedal item 13 and then push in on brush lift and pressure lever item 11 and gradually let brushes drop to contact with floor by slowly lift foot off brush lift pedal item 13 Note that the brushes can b...

Page 17: ...on will flow into the appropriate place such as a drain when plug is removed o Loosen T handle on plug for recovery dump hose item 10 and remove plug from hose Dirty solution will flow from tank Note do not completely unscrew T handle from plug o Replace plug and tighten Hang hose back on hooks x Machine storage for the day o Brushes in up position o Squeegee in up position o Recovery tank emptied...

Page 18: ...1 E11729 Solution Tank GRAY 2 E11728 SOLUTION TANK LID BLACK 3 E11233 LARGE RECOVERY TANK 4 E11727 RECOVERY TANK LID BLACK 5 E11232 LARGE SKIRT 6 E11726 BASE BLACK 7 AS321121 Main Frame N A 8 PE5002 Squeegee assembly AS3200 ...

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Page 21: ...21530 Brush Position Decal 23 1 AS26 321102 Back Panel 24 1 AS261532 Flow Label 25 1 AS26 321500 Reverse Decal 26 1 AS26 321390 Dashboard 27 1 AS26 321510 Squeegee Decal 28 14 AS26 32352 Screw 29 14 AS26 32296 Nylon Washer 30 7 AS26 32353 Screw 31 7 AS26 32354 Flat Washer 29 26 I ITEM QTY PART NO DESCRIPTION 1 1 E11521 RIGHT HANDLE LEVER 2 1 E10865 36 VOLT SYSTEM GAUGE 3 1 E11520 LEFT HANDLE LEVER...

Page 22: ...ose fitting Hose fitting Rubber Gasket Restraining cable for solution tank Bolt Washer Washer Screw Washer Screw Nyloc nut 1 7 10 11 PART OUTSIDE TANK 9 15 8 22 ITEM QTY PART NO DESCRIPTION 1 1 E1172900 Solution Tank GRAY 2 1 E1172800 SOLUTION TANK LID BLACK 3 1 E1210200 HINGE SOLUTION LID LEFT 4 1 E1210100 HINGE SOLUTION LID RIGHT 5 4 E8106400 Bolt 1 4 20x3 4 hex gr 5 6 1 E1173200 HINGE SOLUTION ...

Page 23: ...ter this is a modified AS26 32820 Foam Float assembly float weights and cord come assembled Hinge Recovery Tank Bolt Washer Restraining cable for recovery tank Screw Washer 23 ITEM SKU Description QTY 1 E11754 RECOVERY TANK GRANITE 1 2 E81294 Hose Barb 1 1 2 in 1 3 AS26 3 Foam Float assembly 1 4 E11731 HINGE RECOVERY TANK 1 5 E81064 Bolt 1 4 20x3 4 hex gr 5 1 6 E81713 Washer 1 4 in flat 2 7 PE5005...

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Page 25: ...duit 1 1 2 in 2 8 E11130 Washer 2 9 E11108 1 1 2 BLACK NEOPRENE GASKET 1 10 E11929 Long Recovery Lid Gasket 16 2 11 E11930 Short Recovery Lid Gasket 10 2 12 E83570 Screw 1 4 20 x 1 12 13 E11399 Vac hose 1 5 x 54 1 14 PE5005 Vac Hose Squeegee to recovery lid 1 15 E11526 1 1 2 1 3 4 CONNECT HOSE CUFF 1 16 E11921 2 Vac Hose 7 Long 1 17 E11535 HOSE CLAMP 2 2 18 E11887 1 5 WIRE HOSE CLAMP 1 19 E11514 G...

Page 26: ...tent Pin single ball with grip ring 6 2 AS26 32264 Screw 7 2 AS26 32242 Nyloc nut 8 2 AS26 32327 Lanyard for skirt detent pin 26 ITEM SKU DESCRIPTION QTY 1 E11232 LARGE SKIRT 1 2 E11203 Rubber splash skirt 76 1 3 E10516 SKIRT RETAINER FOR 32 2 4 E11321 10 x 5 8 PAN HEAD PHILLIPS 21 5 E10774 SINGLE BALL RING 1 5 GRIP 2 6 E11118 10 32 x 75 Unslotted Screw 2 7 E11095 10 24 NYLOC NUT 2 8 E87986 Pin De...

Page 27: ...IPTION QTY 1 E12105 LINKAGE BAR 4 2 E12114 SQUEEGEE MOUNT HOUSING 1 3 E11894 SQUEEGEE MOUNT YOKE 1 4 E12112 SQUEEGEE MOUNT BRACKET 1 5 E11736 TORSION PIN 1 6 E11713 1 4 20x4 ROUND HD MS 2 7 E81078 Washer Lock 1 4 in Split 1 8 E81064 Bolt 1 4 20x3 4 hex gr 5 1 9 E81713 Washer 1 4 in flat 1 10 E11741 TORSION SPRING 2 11 E11566 SQUEEGEE LIFT HANDLE SPRING 2 12 E11719 Hairpin Cotter 8 13 E12407 1 2 SA...

Page 28: ...17 18 5 23 22 21 20 21 19 4 14 24 13 24 20 7 6 8 15 25 1 3 2 SQUEEGEE ASSEMBLY FOR 26 SCRUBBER 16 9 10 11 12 12 11 10 9 x 8 PLACES 15 26 28 ...

Page 29: ...1 AS26 32251 Clevis pin to connect squeegee to squeegee mount 1 AS26 32254 Har pin cotter for above clevis pin 29 ITEM PART DESCRIPTION QTY 1 E10870 32 SQUEEGEE CASTING 1 2 E12108 LEFT ADJUSTMENT BRACKET 1 3 E12109 RIGHT ADJUSTMENT BRACKET 1 4 E11892 YOKE BAR FOR SQUEEGEE 1 5 E11893 MAIN SQUEEGEE PLATE 1 6 E10866 Blade Squeegee Gum Rubber 1 7 E10869 Front Notched Squeegee Blade 1 8 E10867 Reinforc...

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Page 31: ...6 32245 Nyloc Nut 37 1 AS26 32832 Brush lift yoke bushing 13 50 AS26 32278 Washer 38 2 AS26 32222 Shoulder Bolt 14 12 AS26 32248 Clevis pin 39 7 AS26 32244 Nyloc Nut 15 12 AS26 32334 Hair Pin Cotter 40 2 AS26 32225 Shoulder Bolt ITEM SKU Description QTY 1 E11054 3 8 16X2 50 5 BOLT HH 1 2 E10514 MOTOR FRAME 1 3 E81080 Bolt 3 8 16x3 4 2 4 E11716 3 8 16x1 5 BOLT HH 2 5 E11718 1 HAIRPIN COTTER 2 6 E12...

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