Beton Trowel BT120-2/4/HPFV35, Instruction Manual

Page 1: ...ium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 1 39 INSTRUCTION MANUAL RIDE ON POWER TROWEL BT120 2 4 PFV35 2 5 PFV35 ...

Page 2: ... FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 2 39 Use this guide along with the parts lists attached to locate and identify components of your trowel When ordering replacement parts be sure to provide the model number and serial number from the trowel Copyright Copyright 2011 by Beton Trowel Contact BETON TROWEL Nijverheidsstraat 11 1840 Londerzeel BELGIUM www betontrowel com ...

Page 3: ...minimum of 20 minutes and a final run phase at full throttle for a minimum of 25 minutes You can help ensure that your Ride on will perform at top levels by observing a simple routing on first use Consider that your new Ride on Trowel is like a new car Just as you would break in a new car to the road or any new machine to the job you should start gradually and build up to full use Learn what your ...

Page 4: ...h control Assembly 6 4 Seat Assembly 7 5 Transporter Assembly 7 Operating Instructions 8 1 Starting procedures warm temperatures 8 2 Starting procedures cold temperatures 8 3 To Stop engine 8 4 Steering 9 5 Float Trowel pitch setting 10 6 Blade synchronization specially modified units only 10 7 Transporter Use 11 Trowel arm adjustment fixture 12 1 Adjustment Procedure 13 2 Trowel arm adjustment sc...

Page 5: ... muffler when the engine is hot serious burns may result Always operate the machine in a seated position to maintain machine balance The transporter is designed for moving the unit around the job site only It is not to be used for towing the Ride On unit off site When starting the trowel do not exceed the throttle position as recommended A higher setting could cause the centrifugal clutch to engag...

Page 6: ... sleeves Tighten the set screws and test the mobility of the handles 3 Pitch control Assembly Bolt pitch control tube C to pitch control bracket D with bolts provided Put cable end E through yoke arm F and secure with nylon insert locknut G For proper cable adjustment turn crank A counter clockwise to the stop position Tighten nut G until all slack in the cable is removed If more than 2 or 3 threa...

Page 7: ...eat adjuster is ordered the slider bars must be positioned between the seat and the frame using included screws to secure the seat to the sliders and then securing the sliders to the frame as indicated above 5 Transporter Assembly The components of the are detailed in the parts drawing within this manual pg 34 The assembly of the transporter consists of only the wheel and pin and the main transpor...

Page 8: ...vels WARRANTY IS VOID IF RUN WITHOUT OIL Fill tank with safety approved fuel containers DO NOT MIX OIL WITH FUEL Maintain left foot pressure on the dead man safety switch Engine will disengage and stop if safety switch is released Do not tape tie down or otherwise attempt to bypass safety device Turn ignition key all the way Allow engine to warm up before proceeding with full trowel operation 2 St...

Page 9: ...he floor with the blades in a flat position and the engine at a low revolution to gain the necessary feel for the steering For straight line movement move both handles as one in the direction you wish to travel Move the handles in opposite directions to produce rotation on the machines axis Left handle forward right handle backward for clockwise rotation Left handle backward right handle forward f...

Page 10: ...ver necessary to allow for varying conditions over the slap surface Each spider plate is adjusted independently The pitch setting will affect the steering of your unit Experiment with the settings as you test drive so you will know what to expect CAUTION Do not let the machine stand in one spot on the soft cement This may place unnecessary strain on the clutch to break it free of the cement If the...

Page 11: ...o tow the machine offsite The transporter has pick up brackets located on the inside of the wheels which should be positioned under the pick up points on the frame Before connection the handle will be pointing upwards at approximately a 45 degree angle Pull the handle down engaging the transporter and secure the bracket and transporter to the frame by locking the handle bracket in the frame lock b...

Page 12: ...824 Block top 6 10507 Bolt 7 10816 Jam nut 8 10815 Carriage bolt 9 10832 Adjustment bar 10 10507 Bolt The trowel arm adjustment fixture 20801 is reversible By rotating the arm clamping fixture and the ring bolt both left hand and right hand trowel arms may be adjusted Before attempting adjustment determine whether the trowel arm is right handed or left handed When adjusting left hand trowel arms u...

Page 13: ...OTE IT IS IMPORTANT THAT WHEN TIGHTENING SQUARE HEAD NUT 4 IT SEATS ITSELF SECURELY INTO DIMPLE MACHINED IN ARM Place trowel arm assembly 1 and 2 in fixture 5 with lift lever 2 butting up against fixture Secure in place with bolts 6 Loosen locknut 7 and screw carriage bold 8 down to full depth allowable This will provide for ample clearance to swing adjustment bar 9 over head of carriage bolt Adju...

Page 14: ...d NEVER protrude below the under side surface to a trowel arm except when using for emergency on site adjustment to level trowel blades If the adjustment screw is not flush with the underside of the trowel arm then this will cause the power trowel to bounce and vibrate especially at high speed This will also cause the trowel blades to leave an uneven finish to the concrete due to the blades not be...

Page 15: ...ecifications Maintain the oil levels in the engine and gearbox assemblies Change as required Use only clean fuel in the engine Check for loose nuts and bolts on the trowel and tighten as necessary Check V belts for wear replace if worn Grease all fittings daily See diagram Clean the unit after every use to prevent hardening of sludge Hard concrete is very difficult to remove greatly increases weig...

Page 16: ... always check your engine for oil Use proper engine oil as recommended in the engine manufacturer s manual Fill crankcase to levels as recommended SPIDER PLATE There are 10 grease fittings on the spider plates 5 on each must be greased daily SPIDER PLATES MUST BE GREASED EVERY TIME MACHINE IS USED GEARBOX Check the oil level sight plugs on both gearboxes daily to ensure the oil is half way on the ...

Page 17: ...11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 17 39 3 Maintenance plan ...

Page 18: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 18 39 ...

Page 19: ...el before each use will make clean up after use easy and extend the time between replacement of most of the wearing components of the machine After each use your power trowel should be cleaned to remove any concrete residue from the undercarriage and surrounding components Use of a power washer will make clean up quick and easy especially if a non stick coating was applied prior to use In the Serv...

Page 20: ...traat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 20 39 Labels ...

Page 21: ...etontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 21 39 Specifications 1 Technical data sheet MODEL BT120 2 4 HPFV35 BT120 2 5 HPFV35 OPERATING WIDTH 2540 MM 2540 MM ENGINE MOTOR VANGUARD 35 HP VANGUARD 35 HP LIGHTS RETARDANT SPRAY STANDARD STANDARD BLADE SIZE 6 X 18 6 X 18 FLOAT PAN SIZE 1170 MM 10 BLADES 1170 MM 10 BRACKET WEIGHT 480 KG 490 KG ...

Page 22: ...traat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 22 39 2 Parts ...

Page 23: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 23 39 ...

Page 24: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 24 39 ...

Page 25: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 25 39 ...

Page 26: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 26 39 ...

Page 27: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 27 39 ...

Page 28: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 28 39 ...

Page 29: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 29 39 ...

Page 30: ... Frame 1 846A010200 Guard ring 1 8360453 Seat 1 846A080200 Engine thermal baffle 1 846A080005 Splash plate 1 846A080013 Tool box 1 846A040100 Water Fuel tank holder 2 846A080009 Throttle pedal base board 1 846A040200 Throttle pedal support 1 846A040001 Throttle pedal 1 846A080008 Clutch pedal base board 1 846A040300 Clutch pedal support 1 8361062 Clutch pedal 1 0598 Light 4 9904 Hour Meter 1 9539 ...

Page 31: ...5 9813 5624 BE GEBABEBB BBRUBEBB Pag 31 39 POWER SYSTEM PARTS NO DESCRIPTION QTY B S Vanguard 35HP 1 846A030005 Locating ring 1 9155 Key 1 846A030400 Clutch 1 846A030006 Spacer 1 0529 Bolt 1 846A080400 Guard board 1 846A030100 Mounting plate 1 836A030200 Pulley adjustment board 1 846A030003 Tensioner 1 9037 Spring washer 1 9038 Plate washer 1 9036 Nut 1 0249 Belt 3 846A030002 Belt pulley 1 9216 Lo...

Page 32: ...020004 Shaft 1 846A020005 Shaft 1 846A020200 Rotor plate 1 8361194 Bushing 2 846A020006 Control shaft 2 846A020007 Steering shaft 2 846A020008 Bushing 8 846A020009 Connecting shaft 2 846A020010 Interlock bolt 1 846A020011 Threaded Rod 1 846A020012 Tension rod 1 846A020300 Operating lever left 1 846A020400 Operating lever right 1 9035 Grip 2 9702 Hex bolt 4 9500 Oscillating bearing 1 9513 Lock nut ...

Page 33: ...002 Belt pulley 1 846A030300 Joint shaft 2 846A030004 Connecting flange 4 9465 Bearing 2 9706 Key 1 9707 Key 2 9701 Hex bolt 16 9023 Lock nut 16 846A050100 Gearbox mounting left 1 846A050200 Gearbox mounting right 1 846A050009 Grease cap connector 1 846A050107 Bushing 4 846A050300 Cross frame 1 846A050001 Rotor shaft 1 846A020004 Shaft 2 9502C Grease cap 1 9502B Grease cap 1 846A060001 Gearbox cas...

Page 34: ...81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 34 39 BLADE ADJUSTMENT SYSTEM PARTS NO DESCRIPTION QTY 0470 Pitch handle 2 9025 Bearing 2 9157A Lock pin 2 846A050004 Bushing 2 9022 Spring washer 2 9093 Hex screw 2 4365504 Washer 2 9027 Washer 2 4365503 Pitch Control shaft 2 846A050006 Pitch Control bearing 2 9028 Screw 2 9157 Pin 2 846A050008 Connector 2 9059 Nut 4 846A050005 Shaft 2 846A050007 Draw he...

Page 35: ...ure ring 1 846A060012 Shimming 2 846A060007 Bearing flange 1 846A060008 Bearing flange 1 4364100 Release valve 2 4364007 Countersunk screw 1 9043 Screw 12 9118 Screw 8 9466 Roller bearing 2 9064 Sight Glass 1 9366 Oil Seal 1 9367 O Ring 1 9708 Flat washer 1 9468 Ball bearing 1 9467 Roller bearing 1 9368 Oil Seal 1 9710 Flat washer 1 9156 Woodruff key 1 9053 Plug 2 9709 Straight key 1 9705 Lock scr...

Page 36: ...Ball bearing 1 9071 9040 Imperial bolt Metric bolt 8 9131 9215 Imperial bolt Metric bolt 4 9072 Plastic plug 4 GEARBOX ASSY R PARTS NO DESCRIPTION QTY 846A060002 Gearbox casing right 1 846A060003 Gearbox cover 1 846A060200 Bronze gear 1 846A060010 Counter shaft 1 846A060006 Main shaft 1 846A060011 Shimming 1 846A060004 Pressure washer 1 846A060012 Shimming 2 846A060007 Bearing flange 1 846A060008 ...

Page 37: ...3 York arm 1 846A050002 Pin York arm 1 9202 Retainer ring 1 846A070001 Trowel Arm 4 846A070002 Pressure plate cover 1 846A070003 Pressure plate 1 8466000R Five blade spider plate right 1 846A070005 Spider plate 1 846A070006 Bushing 1 8366006 Lift lever 4 446103I Stabilisor ring 1 4366007 Adjustment Bolt 4 9540 Lock screw 4 9066 Screw 4 9037 Spring washer 8 9046 Spring washer 4 9059 Nut 8 9067 Scre...

Page 38: ... com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 38 39 WATER FUEL SYSTEM PARTS NO DESCRIPTION QTY 8361073 Water tank 1 8361073A Fuel tank 1 B8360731 Mounting plate 1 8361067 Water pump 1 1142 Solenoid valve 1 8361377 Mounting bar 1 8361144 Clamp 1 0754 Plastic pipe 1 9571 Connector 1 0589 Fuel pipe 1 8361440 Switch base 1 1476 Valve 1 1071 Connector 1 9010 Screw 2 ...

Page 39: ...nsabilidad que el producto en lo que esta declaracion concierne es conforme con la siguiente normative u otros documentos Declara sob sua responsabilidade que o produto a quem esta declaracoa interessar esta em comformidade com os seguintes documentos legais ou normas directivas Dichiariamo sotto la ns Unica responsibilita che il prodotto al quale questa dichiarazione si riferisce e fabbricato in ...