Beton Trowel RIDE ON BT900 2PFH, Instruction Manual

Page 1: ...32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 1 35 INSTRUCTION MANUAL RIDE ON POWER TROWEL BT900 2PFH Low rider BT900H 2PFH Low rider ...

Page 2: ... FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 2 35 Use this guide along with the parts lists attached to locate and identify components of your trowel When ordering replacement parts be sure to provide the model number and serial number from the trowel Copyright Copyright 2011 by Beton Trowel Contact BETON TROWEL Nijverheidsstraat 11 1840 Londerzeel BELGIUM www betontrowel com ...

Page 3: ...hrottle and a final run phase at full throttle for a minimum of 20 minutes You can help ensure that your Ride on will perform at top levels by observing a simple routing on first use Consider that your new Ride on Trowel is like a new car Just as you would break in a new car to the road or any new machine to the job you should start gradually and build up to full use Learn what your machine can do...

Page 4: ...h control Assembly 6 4 Seat Assembly 7 5 Transporter Assembly 7 Operating Instructions 8 1 Starting procedures warm temperatures 8 2 Starting procedures cold temperatures 8 3 To Stop engine 8 4 Steering 9 5 Float Trowel pitch setting 10 6 Blade synchronization specially modified units only 10 7 Transporter Use 11 Trowel arm adjustment fixture 12 1 Adjustment Procedure 13 2 Trowel arm adjustment sc...

Page 5: ... muffler when the engine is hot serious burns may result Always operate the machine in a seated position to maintain machine balance The transporter is designed for moving the unit around the job site only It is not to be used for towing the Ride On unit off site When starting the trowel do not exceed the throttle position as recommended A higher setting could cause the centrifugal clutch to engag...

Page 6: ... sleeves Tighten the set screws and test the mobility of the handles 3 Pitch control Assembly Bolt pitch control tube C to pitch control bracket D with bolts provided Put cable end E through yoke arm F and secure with nylon insert locknut G For proper cable adjustment turn crank A counter clockwise to the stop position Tighten nut G until all slack in the cable is removed If more than 2 or 3 threa...

Page 7: ... the sliders and then securing the sliders to the frame as indicated above 5 Transporter Assembly The components of the transporter handle frame wheels and parts bag are shipped separately requiring some assembly Extend the handle outside the frame Slide the handle along the frame cross bar to align the hole on the handle with the hole on the U frame Insert the large hitch pin part 12487 through t...

Page 8: ...l levels WARRANTY IS VOID IF RUN WITHOUT OIL Fill tank with safety approved fuel containers DO NOT MIX OIL WITH FUEL Maintain contact with the dead man safety switch Engine will disengage and stop if safety switch is released Do not tape tie down or otherwise attempt to bypass safety device Turn ignition key all the way Allow engine to warm up before proceeding with full trowel operation 2 Startin...

Page 9: ...he floor with the blades in a flat position and the engine at a low revolution to gain the necessary feel for the steering For straight line movement move both handles as one in the direction you wish to travel Move the handles in opposite directions to produce rotation on the machines axis Left handle forward right handle backward for clockwise rotation Left handle backward right handle forward f...

Page 10: ...ow for varying conditions over the slap surface Each spider plate is adjusted independently The pitch setting will affect the steering of your unit Experiment with the settings as you test drive so you will know what to expect CAUTION Do not let the machine stand in one spot on the soft concrete This may place unnecessary strain on the clutch to break it free of the concrete If the unit has been s...

Page 11: ...o tow the machine offsite The transporter has pick up brackets located on the inside of the wheels which should be positioned under the pick up points on the frame Before connection the handle will be pointing upwards at approximately a 45 degree angle Pull the handle down engaging the transporter and secure the bracket and transporter to the frame by locking the handle bracket in the frame lock b...

Page 12: ...824 Block top 6 10507 Bolt 7 10816 Jam nut 8 10815 Carriage bolt 9 10832 Adjustment bar 10 10507 Bolt The trowel arm adjustment fixture 20801 is reversible By rotating the arm clamping fixture and the ring bolt both left hand and right hand trowel arms may be adjusted Before attempting adjustment determine whether the trowel arm is right handed or left handed When adjusting left hand trowel arms u...

Page 13: ...E IT IS IMPORTANT THAT WHEN TIGHTENING SQUARE HEAD SETSCREW 4 IT SEATS ITSELF SECURELY INTO DIMPLE MACHINED IN ARM Place trowel arm assembly 1 and 2 in fixture 5 with lift lever 2 butting up against fixture Secure in place with bolts 6 Loosen locknut 7 and screw carriage bold 8 down to full depth allowable This will provide for ample clearance to swing adjustment bar 9 over head of carriage bolt A...

Page 14: ...d NEVER protrude below the under side surface to a trowel arm except when using for emergency on site adjustment to level trowel blades If the adjustment screw is not flush with the underside of the trowel arm then this will cause the power trowel to bounce and vibrate especially at high speed This will also cause the trowel blades to leave an uneven finish on the concrete due to the blades not be...

Page 15: ...ifications Maintain the oil levels in the engine and gearbox assemblies Change as required Use only clean fuel in the engine Check for loose nuts and bolts on the trowel and tighten as necessary Check V belts for wear replace if worn Grease all fittings daily See diagram Clean the unit after every use to prevent hardening of concrete residue Hard concrete is very difficult to remove greatly increa...

Page 16: ...recommended SPIDER PLATE There are 8 eight grease fittings on the spider plates 4 four on each must be greased daily SPIDER PLATES MUST BE GREASED EVERY TIME MACHINE IS USED GEARBOX Check the oil level sight plugs on both gearboxes daily to ensure the oil is half way on the site glass Top up with Agma 8 compounded gear oil only Gearbox capacity on the BT900 is 27oz 767ml TO CHANGE GEARBOX OIL Plac...

Page 17: ...11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 17 35 3 Maintenance plan ...

Page 18: ...idsstraat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 18 35 ...

Page 19: ...owel before each use will make clean up after use easy and extend the time between replacement of most of the wearing components of the machine After each use your power trowel should be cleaned to remove any concrete residue from the undercarriage and surrounding components Use of a power washer will make clean up quick and easy especially if a release agent was applied prior to use In the Servic...

Page 20: ...traat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 20 35 Labels ...

Page 21: ... Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 21 35 2 Parts Framework and guard ring ...

Page 22: ...019 BATTERY 1 11 8361437 COVER PLATE THROTTLE 1 12 836H0452 GUARD RING 1 13 836H0540R HANDLE FRAME RIGHT 1 14 836H0540L HANDLE FRAME LEFT 1 15 8360598 LIGHT 2 16 836H1073 WATER TANK 1 17 8361073A PETROL TANK 1 18 8360199 CAP 2 19 8360592a THROTTLE CONTROL PEDAL 1 20 8361062a SAFTY SWITCH PEDAL 1 21 8360968 CONNECTOR BATTERY 2 22 8369539 SWITCH 1 23 8361425 FOOT THROTTLE PART 1 24 8361426 FOOT THRO...

Page 23: ...51 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 23 35 FRAMEWORK GUARD RING PARTS LIST cont Item No Part No Description Qty 42 9330 WASHER 16 43 9097 BOLT 12 44 9380 BOLT 8 45 9236 NUT 4 46 9040 BOLT 4 ...

Page 24: ...at 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 24 35 Power system ...

Page 25: ...INE MOUNTING BAR 1 9 836H1424 ENGINE MOUNTING BAR 1 10 JG846A030006 BUSHING 1 11 8360060 WASHER 1 12 8361611G BOLT 1 13 31000037 GX690 1 14 8361607G OIL PIPE 1 15 8361786 SPRING 1 16 8369063A BEARING 2 17 8360249 BELT 2 18 8360529 BOLT 1 19 8360064 SPRING WASHER 3 20 8369155 KEY 1 21 8361815 CLUTCH 1 22 4365403 CLAMP 1 23 8369019 BOLT 2 24 8369522 THROTTLE CABLE 1 25 8369523 THROTTLE CABLE SLEEVE ...

Page 26: ... Description Qty 1 8360484a BRACKET LEFT 1 2 8360491a BRACKET RIGHT 1 3 8360494a BRACKET 1 4 8360485a BOLT 3 5 836H0492a BOLT 1 6 B8360470 PITCH HANDLE 2 7 4465502 BUSHING 2 8 4365503 ADJUST SHAFT 2 9 4365504 WASHER 2 10 4465505 ADJUST SHAFT BUSHING 2 11 8360973 PITCH CONTROL CABLE 2 12 8364000R GEARBOX RIGHT 1 13 8364000L GEARBOX LEFT 1 14 8360489 RUBBER COVER 2 15 8360488 JOINT SHAFT 1 16 9027 W...

Page 27: ...1 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 27 35 Gearbox assembly left ...

Page 28: ... 11 4465510 YOKE ARM 1 12 8364011L MAIN SHAFT LEFT 1 14 4464012 BEARING FLANGE 1 16 8364013L COUNTER SHAFT LEFT 1 18 8364014 BEARING FLANGE 1 19 4464015 SHIMMING 2 20 4466002 PRESSURE PLATE COVER 1 21 8366003 PRESSURE PLATE 1 22 8366005L LEFT SPIDER PLATE 1 24 4466004 BUSHING 1 25 4466006 LIFT LEVER 4 27 8366001 TROWEL ARM 4 28 4366100Y BLADE 4 30 9043 BOLT 12 31 9118 BOLT 8 32 9143 BEARING 1 33 9...

Page 29: ... 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 29 35 Gearbox assembly right ...

Page 30: ... ARM 1 13 8364011R MAIN SHAFT RIGHT 1 14 4464012 BEARING FLANGE 1 15 8364013R COUNTER SHAFT RIGHT 1 17 4464014 BEARING FLANGE 1 19 4464015 SHIMMING 2 20 4466002 PRESSURE PLATE COVER 1 21 8366003 PRESSURE PLATE 1 23 8366005R RIGHT SPIDER PLATE 1 24 4466004 BUSHING 1 26 8366006 LIFT LEVER 4 27 8366001 TROWEL ARM 4 28 4366100Y BLADE 4 29 9145 BOLT 1 30 9043 BOLT 12 31 9118 BOLT 8 32 9143 BEARING 1 33...

Page 31: ...l com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 31 35 Fuel en water system Item No Part No Description Qty 1 8361144 MOUNTING PLATE WATER PUMP 1 2 8361067 WATER PUMP 1 3 8361476 VALVE 1 4 8361142 SOLENOID PILOT ACTUATED VALVE 1 5 8361071 JOINT 12 6 8360589 OIL PIPE 2 7 8360754 WATER PIPE 2 ...

Page 32: ... 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 32 35 Hydraulic system ...

Page 33: ...ULIC CONTROL LEVER 1 10 9803 SPILL VAVLE 1 11 9805 TEMPERATURE METER 1 12 9807 OIL PRESSURE METER 1 13 9809 COUPLING 1 14 9812 836H OIL GAUGE 1 15 9811 PLUG 1 17 9815 CONNECTOR 1 18 9816 CONNECTOR 1 19 9817 CONNECTOR 6 20 9818 CONNECTOR 2 21 9819 TEE CONNCTOR 1 22 9820 TEE CONNCTOR 1 23 9821 TEE CONNCTOR 1 24 9822 TEE CONNCTOR 1 25 9823 TEE CONNCTOR 1 26 9824 CONNECTOR 10 27 9825 PLUG 2 28 9826 PL...

Page 34: ...raat 11 1840 Londerzeel Belgium Tel 32 0 52 315 350 Tel 32 0 52 315 351 Fax 32 0 52 303 739 E mail info betontrowel com BE 0821 249 312 www betontrowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 34 35 Oil house ...

Page 35: ...trowel com BNP FORTIS ING BE81 0015 9813 5624 BE GEBABEBB BBRUBEBB Pag 35 35 Item No Part No Description Qty 1 836RG 1 HOSE 1 2 836RG 2 HOSE 1 3 836RG 3 HOSE 1 4 836RG 4 HOSE 1 5 836RG 5 HOSE 1 6 836RG 6 HOSE 1 7 836RG 7 HOSE 1 8 836RG 8 HOSE 1 9 836RG 9 HOSE 1 10 836RG 10 HOSE 1 11 836RG 11 HOSE 1 12 836RG 12 HOSE 1 13 836RG 13 HOSE 1 14 836RG 14 HOSE 1 15 836RG 15 HOSE 1 ...