Bettcher Ultra Drive UN-99, Operating Instructions And Spare Parts Lists

Page 1: ...RATING INSTRUCTIONS AND SPARE PARTS LISTS ULTRA DRIVE High Speed Motor MODEL UN 99 For Use With All Current Electric Whizard Trimmers MODEL 173271 115V 1 60HZ MANUAL 173299 MODEL 173272 230V 1 50 60HZ Issued April 30 1999 TMC 796 ...

Page 2: ...igh Speed Motor with which these Operating Instructions have been supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing the local Representative or by contacting BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 U S A Telephone 1 440 965 4422 In The U S A 1 800 321 8763 Fax 1 440 328 4535 T...

Page 3: ...nction Description 4 3 2 Safety Recommendations And Warnings 4 SECTION 4 0 Safety Features 6 SECTION 5 0 Installation 6 5 1 Mounting Position 6 5 2 Mounting Drive Unit 8 5 3 Attaching Flex Shaft Casing Assembly 8 5 4 Power Source Connection 8 SECTION 6 0 Instructions For Operation 9 6 1 Storing Trimmer 9 6 2 Removing Trimmer 10 6 3 Turning The Unit On 10 6 4 Turning The Unit Off 11 6 5 Control Pan...

Page 4: ...Drive Assembly 16 7 4 Enclosure Frame Motor Assembly 17 7 5 Preventative Maintenance 17 SECTION 8 0 Cleaning 17 SECTION 9 0 Spare Parts List 9 1 Drive Unit Assembly 18 9 2 Controller Sub Assembly 20 9 3 Hanger Sub Assembly 22 SECTION 10 0 About These Operating Instructions 24 10 1 Other Languages 24 10 2 Document Identification 24 10 3 Software And Duplication 24 SECTION 11 0 Contact Addresses And...

Page 5: ... Underwriter s Laboratory UL CUL CE and complies with the Low Voltage Directive 73 23 EEC and EMC 89 336 EEC which includes conformity with the following standards EN 50081 1 EN 55014 1 02 97 EN 50082 1 EN 55014 2 02 97 EN 60335 1 EN 61000 3 2 04 95 IEC 335 1 EN 61000 3 3 01 95 In addition this product also conforms with the following American standards ANSI 3 34 and UL763 Power Requirements Model...

Page 6: ...EEN DESIGNED AND BUILT MAY RESULT IN SERIOUS INJURIES W A R N I N G THE MANUFACTURER ASSUMES NO LIABILITY FOR ANY UNAUTHORIZED DESIGN CHANGES MODIFICATIONS OR USE OF PARTS NOT SUPPLIED BY THE MANUFACTURER OR THE USE OF PARTS NOT DESIGNED FOR USE ON THE SPECIFIC MODEL AND INCLUDES CHANGES IN OPERATING PROCEDURES MADE BY THE OWNER OR ANY OF HIS PERSONNEL THE USE OF PARTS OTHER THAN THOSE LISTED IN T...

Page 7: ...r 620 Bone Trimmer 620M 620MA Modular Bone Trimmer Modular Angle Bone Trimmer 625 Fat Trimmer 625M Modular Fat Trimmer 750 Trimmer 750M 754M Modular Trimmer Modular Trimmer 850 Defatting Machine 850M 850MA Modular Defatting Machine Modular Angle Defatting Machine 880 B Primal Fat Shaper Beef 880B M Modular Primal Fat Shaper Beef 880 S Primal Fat Shaper Swine 880S M Modular Primal Fat Shaper Swine ...

Page 8: ...reduced and limited to guiding the rotating knife blade The Whizard Ultra Drive High Speed Motor provides a mechanical advantage for the operator thus eliminating the need for manual tools such as knives and scissors An interlock feature in the hanger prevents turning on the motor while the Trimmer is in the hanger A spring loaded latch on the handpiece hanger prevents the Trimmer from accidentall...

Page 9: ...ITABLE GROUNDED THREE CONDUCTOR RECEPTACLE AVOID USE OF THIS MACHINE IN STANDING WATER W A R N I N G IF AT ANY TIME THIS MACHINE DOES NOT APPEAR TO OPERATE NORMALLY OR EXHIBITS A MARKED CHANGE IN PERFORMANCE IT SHOULD BE IMMEDIATELY SHUT DOWN AND TAGGED AS UNSAFE UNTIL SUCH TIME AS PROPER REPAIRS ARE MADE THE MACHINE AGAIN OPERATES NORMALLY FOLLOW YOUR COMPANY S LOCKOUT TAGOUT PROCEDURES W A R N I...

Page 10: ...to the hanger W A R N I N G WORKER FATIGUE MAY INCREASE AND EFFICIENCY DECREASE IF RECOMMENDED INSTALLATION DIMENSIONS ARE NOT FOLLOWED IMPROPERLY HUNG MOTORS MAY RESULT IN EXCESSIVE OPERATOR EFFORT AND A DECREASE IN MOBILITY SECTION 5 0 Installation 5 1 Mounting Position Correct installation is extremely important to achieve maximum efficiency for both the Whizard unit and the operator Incorrect ...

Page 11: ... contact locations listed in the back of this manual CASING SIZE A B C Small Diameter Short 12 12 49 Small Diameter Long 12 12 61 Small Diameter Extra Long 12 12 61 Large Diameter 12 15 63 Large Diameter Extra Long 12 63 Dimension A Distance Offset From Shoulder Dimension B Distance Out From Table Top Dimension C Distance Above Cutting Level It Is Strongly Recommended That A Safety Cable Or Chain ...

Page 12: ...ive unit so the controller side is pointing down and parallel to the floor then lift up and out of the yoke 5 3 Attaching Flex Shaft Casing Assembly Install the flex shaft casing assembly to the motor disconnect by lifting the disconnect collar and inserting the adapter end of the casing into the disconnect body It may be necessary to rotate the casing assembly to align the square drive of the fle...

Page 13: ... the Trimmer blade or depth gage fully on to the Peg against the Striker Plate and lower the Bracket down so it s inside surface rests on the front edge of the Trimmer blade housing The Trimmer is now captured in the hanger The spring loaded Latch will prevent the Trimmer from being accidentally knocked out the hanger Figure 3A To Place Trimmer In Hanger STRIKER PLATE LATCH PEG TRIMMER HANDPIECE B...

Page 14: ...g the Latch with your opposite hand to the left and lift the Bracket to its fully raised position then carefully remove the Trimmer from the Peg Figure 3B To Remove Trimmer From Hanger 6 3 Turning The Unit On Refer to Figure 3C To turn the drive unit ON remove the Trimmer from the hanger and pull down on the switch Slider SLIDE LATCH TO LEFT AND LIFT UP REMOVE TRIMMER FROM PEG LOWER LATCH HANDPIEC...

Page 15: ...ousing in the lip area of the Bracket and lift up with the Trimmer in hand 6 5 Control Panel Refer to Figure 3E On the controller panel at the rear of the drive unit you will find the following features Power Cord And Strain Relief Connector Unit Specification Plate Warning Plate Figure 3D Two Methods to Turn Unit Off Lip of Bracket PUSH UP ON LIP OF BRACKET WITH FRONT PORTION OF TRIMMER BLADE HOU...

Page 16: ... switch Refer to Section 7 2 Motor failure Check connections inside control panel assembly Replace motor Refer to Section 7 4 Capacitor failure Replace capacitor Refer to Section 7 1 Contactor failure Check power in and out of contactor Replace contactor Refer to Section 7 1 Motor Stops While Operating Motor failure Replace Motor Refer to Section 7 4 Motor Runs But Flex Shaft Does Not Rotate Broke...

Page 17: ...OPERATING BETTCHER WHIZARD Ultra Drive High Speed Motor INSTRUCTIONS INDUSTRIES INC Rev April 17 2015 6 6 Fault Detection And Correction Wiring Diagram Continued WIRING DIAGRAM HANGER SWITCH NO Page 13 ...

Page 18: ...OPERATING BETTCHER WHIZARD Ultra Drive High Speed Motor INSTRUCTIONS INDUSTRIES INC Rev April 17 2015 THIS PAGE INTENTIONALLY LEFT BLANK Page 14 ...

Page 19: ...ive unit Remove the four junction box cover screws and remove the cover to access the interior of the controller assembly Remove the capacitor by pulling it up out of it s bracket The capacitor cap will become loose from the capacitor Loosen the motor and hanger switch connections and strain reliefs Remove the motor and switch cables from the box Remove the two screws for the contactor Remove the ...

Page 20: ...er slots on the edge of the housing assembly which will aid in prying the housing cover from the housing assembly Using a 1 8 hex wrench remove the two set screws from the timing pulley tapered bushing Break loose the tapered bushing from the motor shaft by installing one of the set screws into the third hole of the bushing and tighten down until the bushing and pulley separate Remove the tapered ...

Page 21: ...should be inspected for wear SECTION 8 0 Cleaning The Drive Unit is of washdown construction and the following cleaning procedure is recommended Wipe the outside of the motor and controller housing with mild detergent or cleaner with a pH less than 9 Cover or wrap the motor assembly with plastic during plant wash down to protect the unit from harsh chemicals and cleaning agents The hanger assembly...

Page 22: ...OPERATING BETTCHER WHIZARD Ultra Drive High Speed Motor INSTRUCTIONS INDUSTRIES INC Rev April 17 2015 SECTION 9 0 Spare Parts List 9 1 Drive Unit Assembly Page 18 ...

Page 23: ...asher 120220 4 10 Motor Stud 173269 4 11 Housing Assembly 173273 1 12 Lock Washer 120220 4 13 Nut 120327 4 14 Timing Pulley 125936 1 15 Tapped Bushing 125937 1 16 Set Screw 123108 2 17 Shaft Key 122606 1 18 Timing Belt 125938 1 19 Housing Cover 173260 1 20 Flat Washer 120281 6 21 Lock Washer 120204 6 22 Screw 120766 6 Disconnect Assembly Includes Items 23 27 163190 1 23 Disconnect Body 143112 1 24...

Page 24: ...rive High Speed Motor INSTRUCTIONS INDUSTRIES INC Rev April 17 2015 9 2 Control Panel Sub Assembly 27 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 2 7 4 3 1 6 11 8 9 5 1 Motor Cable Switch Harness Capacitor to be mounted with wire cap on top Page 20 ...

Page 25: ... Contactor 230V 124907 1 6 Screw 120780 4 7 Lock Washer 120233 4 8 Flat Washer 123524 4 9 Nut 120342 4 10 Lock Washer 120204 4 11 Flat Washer 120281 4 12 Connector 123001 1 13 Connector 123003 1 14 Capacitor Bracket 173285 1 15 Capacitor Clip 124905 1 16 Capacitor 124903 1 17 Screw 123257 2 18 Screw 123256 3 19 Lock Washer 120232 3 20 Nut 120342 1 21 Lock Washer 120204 1 22 Flat Washer 120281 1 23...

Page 26: ...OPERATING BETTCHER WHIZARD Ultra Drive High Speed Motor INSTRUCTIONS INDUSTRIES INC Rev April 17 2015 9 3 Hanger Sub Assembly Page 22 ...

Page 27: ...her 120204 1 7 Screw 120787 1 8 Lock Washer 120245 1 9 Screw 120125 1 10 Spring 121622 1 11 Cover Plate 163653 1 12 Guard Assembly 173275 1 13 Peg 163418 1 14 Striker Plate Includes Items 15 and 16 163810 1 15 Label 163421 1 16 Rivet 122294 4 17 Striker Plate Screw 120110 2 18 Actuator 163550 1 19 Slider 163553 1 20 Screw 123260 2 21 Switch Assembly 173293 1 22 Screw 120144 2 23 Lock Washer 120233...

Page 28: ...ent ID Manual 173299 Document Description Operating Instructions And Spare Parts List For WHIZARD Ultra Drive High Speed Motor Issued April 30 1999 Operating Instructions for other Whizard Drive Units and or Whizard Trimmers may be requested by quoting the model designation of the unit as shown on the identification plate on the unit 10 3 Software And Duplication This document has been created wit...

Page 29: ...utor or Bettcher Representative United States of America Bettcher Industries Inc P O Box 336 Vermilion Ohio 44089 U S A Tel 1 440 965 4422 Fax 1 440 328 4535 Brazil Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 Switzerland BETTCHER GmbH Pilatusstrasse 4 CH 6036 Dierikon Switzerland T...