BFI Automation 2.0L, Original Operating Instructions

Page 1: ...r fibre optic cable OE Converter Type 2 0L Document BA 2 0L EN Rev 3 BFI Automation Dipl Ing Kurt Henry Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Telephone 49 2102 9682 0 Facs...

Page 2: ...ii...

Page 3: ...chV 2 7 2 5 4 Safety test 2 7 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Electrical system optical system mechanical system 3 1 3 3 Weight 3 3 3 4 Dimensions 3 3 3 5 Adjustment c...

Page 4: ...iv 5 Description 5 1 5 1 Functional description 5 1 6 Operation of the flame scanner 6 1 6 1 Test of the flame scanner 6 1 7 Maintenance and servicing 7 1 8 Failures 8 1 9 Order data 9 1 10 Accessori...

Page 5: ...downtimes and increase the reliability and life of the device All illustrations and drawings in these operating instruc tions are shown for illustration purposes and do not con tain details for design...

Page 6: ...in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates a potentially hazardous s...

Page 7: ...losure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liabl...

Page 8: ...ecognised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the country an...

Page 9: ...eck that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read and unde...

Page 10: ...s approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized retr...

Page 11: ...n of conformity of the European Communi ties is the result of an examination of the TD Department of BFI Automation in accordance with the European Standards If the system will be changed without our...

Page 12: ...dress of the manufacturer BFI Automation Dipl Ing Kurt Henry Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Tel 49 2102 9682 0 Fax 49 2102 9682 42 Email info bfi automation de Inte...

Page 13: ...burner control the safety oriented binary signals for Flame ON OFF On account of the continuous fully electronic self test of its function the flame scanner is approved for continuous operation Dange...

Page 14: ...erson Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work ma...

Page 15: ...y Allow only authorised specialist staff to carry out set up and or maintenance work Replace worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and...

Page 16: ...for the proper operation of the device The device has been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have t...

Page 17: ...lines stipulated by BFI Automation including information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff h...

Page 18: ...uct Check the device in regular intervals Any defects or faults ascertained have to be corrected immediately Switch off the device until the defects have been cor rected Equipment parts undergoing ins...

Page 19: ...tions In case of queries please get in touch with BFI Automa tion 2 5 4 Safety test In order to ensure correct operation the flame scanners as well as flame amplifiers of all applications have to be t...

Page 20: ...Safety 2 8...

Page 21: ...on T V Approved of by DIN DVGW Suitable for safety related applications up to SIL 3 according to IEC 61508 in combination with flame amplifier 3001 3001D 3001S 3 2 Electrical system optical system me...

Page 22: ...type connector Cabling chamber Cable length max 500 m KW5 Housing dimension Standard housing Ex housing for single device for 2 or 3 devices without glands and mounting bracket 122 x 120 x 80 mm 232...

Page 23: ...f the potentiometer remove the cap of the OE Converter housing The flame scanner type 2 0L has been fitted with two potentiometers The inner potentiometer near board center is used to set the PbS sens...

Page 24: ...e Harting plug J pulse shaper A system shutter puls K output stage B electronic shutter L signal output D pre amplifier M signal GND E mixing stage N power supply F band pass O DC7DC Converter G full...

Page 25: ...exact scope of de livery and compare with the delivery note Checking for completeness Check the entire delivery for completeness against the accompanying delivery note Please refer to our terms of sa...

Page 26: ...foils foamed material Packaging has to be disposed of in an environmen tally friendly way and in accordance with the rele vant provisions on disposal 4 3 Forwarding instructions Do not subject the app...

Page 27: ...installation and connection 4 3 4 5 Space requirement See following illustration Observe minimum bending radius Special cable KW5 70 mm Fibre optic cable x 90 mm Standard housing ATEX Zone 2 II 3 G Ex...

Page 28: ...x tD A21 T80 C II 2 G Ex d IIC T6 II 2 D Ex tD A21 T80 C 13 12 276 316 356 249 276 400 13 12 232 267 302 206 232 Ex housing for a single flame scanner electronic ATEX Zone 1 KEMA 08 ATEX 0123 Ex housi...

Page 29: ...lant operator have to be observed 1 Flame scanner 2 SKL probe 3 Swivel nut 4 Fibre optic cable The sighting tube connection has been provided with a G1 internal thread In order to ensure perfect flame...

Page 30: ...tal and vertical direction The length and the diameter of the sighting tube have a direct influence on the usable flame radiation as the visual angle of the lens system is defined Without restriction...

Page 31: ...ccur at the flame scanner despite the inflow of cooling air caused by the heat dissipa tion of the sighting tube heating insulator optional part No B 512 1 has to be used In case of pres surised combu...

Page 32: ...n In case of incorrect installation or adjustment un controlled combustion or explosions may be caused Observe the adjustment instructions of the plant op erator Adjustment work may be carried out onl...

Page 33: ...approved specialist staff All alignments and settings have to be carried out when new spare parts have been fitted the flame scanner has been moved or the flame image has been changed by additional fu...

Page 34: ...o the following ter minal diagram Ensure that the available supply voltage complies with the voltage indicated on the type plate Prior to connection check the device and the con necting cables for vis...

Page 35: ...crimp tool BFI part No 8980 4801 00 On the flame scanner side the external shielding is connected to the housing mass by means of a clamp connection located between the plastic insert the threaded par...

Page 36: ...o the following ter minal diagram Ensure that the available supply voltage complies with the voltage indicated on the type plate Prior to connection check the device and the con necting cables for vis...

Page 37: ...with screwed cap I On the second stage the PUR sheath must be tightend with screwed cap II The inner screening shall be cut of on the scanner side and connected to ground at the flame controler No It...

Page 38: ...storage Store in a dry place Maximum relative humidity 60 In addition It has to be assured that the floor in the storage area will remain dry through out the storage period Protect from direct sunlig...

Page 39: ...photo element has been deposited by evaporation The Si element thus acts as an UV filter in front of the PbS elements which is located on the same axis Thus the short wave radiation part is blocked ou...

Page 40: ...Description 5 2...

Page 41: ...guration as well as on the air flow and the spectral characteristic wave length 6 1 Test of the flame scanner Please also refer to the separate operating instructions of the flame amplifier In order t...

Page 42: ...Operation of the flame scanner 6 2...

Page 43: ...Maintenance and servicing 7 1 7 Maintenance and servicing The flame scanner requires no maintenance For cleaning use a moist cloth to wipe the housing from the outside only...

Page 44: ...Maintenance and servicing 7 2...

Page 45: ...25 100 LED RF ON LED RM OFF Self test error Check set switch off times Check cable shield Replace flame scanner Replace flame amplifier Check installation including ca ble routes for EMC sources High...

Page 46: ...Failures 8 2...

Page 47: ...erial No OE Converter 2 0 L S 507 L Single flame scanner prepared for Ex housing ATEX Zone 1 and Ex housing typ GUB02 OE Converter 2 0 LEX S 507 L EX 2 flame scanner prepared for Ex housing ATEX Zone...

Page 48: ...Order data 9 2...

Page 49: ...1 B 520 Heating insulator 1 B 512 1 Double nipple 2 x 1 outer thread B 500 Special cable KW5 6060 0560 65 Optical alignment device BFI 235 LWL P 106 L Scanner head SKL IR S 710 Fibre optic cable X IR...

Page 50: ...Accessories 10 2...

Page 51: ...Accessories 10 3...

Page 52: ...on and our products you find under Product catalog Download under http www bfi automation de download bfi_pk_en_digi pdf or with QR Code Image brochure Download under http www bfi automation de downlo...