BFI Automation 5012, Original Operating Instructions

Page 1: ...nstructions Converter Module 5012 Type 5012 Document No BA 5012 EN Rev2 BFI Automation Mindermann GmbH Ruegenstr 7 42579 Heiligenhaus Germany Telephone 49 2056 98946 0 Facsimile 49 2056 98946 42 http www bfi automation de ...

Page 2: ......

Page 3: ...ces 2 6 2 5 3 Testing in keeping with the German Workplace Safety Ordinance BetrSichV 2 7 2 5 4 Safety test prior to initial operation 2 7 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Factory settings of the converter 5012 3 1 3 3 Electrical system Optical and Mechanical Data 3 2 3 4 Weight 3 3 3 5 Dimensions 3 3 3 6 Block diagram with connection table 3 3 4 Transport Installat...

Page 4: ... 5 1 Adr 5 5 5 5 4 5 2 Adr 4 5 5 5 4 5 3 Address rotary switch 5 5 5 5 CFC NET 5 6 5 5 1 Configuration 5 6 5 5 2 Single Mode 5 7 6 Commisioning 6 1 6 1 Connection of converter module 5012 6 1 6 2 Test of the converter module 5012 6 1 7 Care and Maintenance 7 1 8 Failures 8 1 9 Order data 9 1 ...

Page 5: ...and downtimes and in crease the reliability and life of the device All illustrations and drawings in these operating instruc tions are shown for illustration purposes and are not au thoritative detailed designs The operating instructions always have to be accessible at the device They have to be read and applied by each person who is required to work with on the device This work may involve for ex...

Page 6: ...t in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates an potentially hazardous situ ation If the hazardous situation is not prevented this may result in slight or moderate injuries Follow the instructions that accompany this warning to prevent the injury of persons This warning...

Page 7: ...closure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liable for prosecu tion and the payment of damages We reserve all rights to exercise industrial property rights 1 4 Disposal information The flame detector is equipped with electrical and elec tronic comp...

Page 8: ...d The recognised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the country and place of use The warranty shall become void for example in the event of inappropriate use use of impermissible equipment incorrect connection prior works that are not part of the supplied pro...

Page 9: ...arly check that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read and understood the operating instructions in particular the chapter on Safety as well as the relevant regulations The operating instructions and relevant regulations have to be stored in such a way tha...

Page 10: ...ssories approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized retrofits and modifica tions are not permitted for safety reasons and exclude any liability by BFI Automation for consequential damages BFI Automation is liable for possible errors or omissions with...

Page 11: ...General aspects 1 7 1 8 Declaration of conformity ...

Page 12: ...ects 1 8 1 9 Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstr 7 42579 Heiligenhaus Germany Tel 49 2056 98946 0 Fax 49 2056 98946 42 E mail info bfi automation de Internet www bfi automation de ...

Page 13: ...ards if it is not used as in tended and or for any other purposes The device has to be used only for the purposes for which it is intended The procedures described in the operating instructions have to be observed The converter box 5012 must not be used for the supply of BFI compact flame controller CFC3000 with built in heating In this case the plug in power supply module 3002 is recommended The ...

Page 14: ...person Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work may only be carried out by qualified specialist staff This device may cause hazards if it is operated inappro priately by untrained staff or if it is not used for its in tended purpose Generally valid ...

Page 15: ...place worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and carry out electrical and mechanical checks Check the operating instructions for details of displays as well as switch on and switch off procedures Prior to switching on the device make sure that no one can be endangered by the device The operating company is responsible for ensuring tha...

Page 16: ...he proper op eration of the device The device has been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have to be re placed immediately 2 4 2 Safety devices on the compact flame control ler The converter module 5012 is equipped with the following safety devices IP50 housing protection against accidental contact F...

Page 17: ...luding information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before mainte nance or other special work is carried out A supervisor has to be appointed When working on the plug the cable must be discon nected from the power supply Screw connections which have been loosened during ...

Page 18: ... of conduct Check the device in regular intervals Any defects or faults ascertained have to be corrected immediately Switch off the machine until the defects have been cor rected System components on which inspection mainte nance and repair work to be carried out must if re quired be switched off First check the de energized parts for voltage and adjacent live parts isolate If work is required on ...

Page 19: ...t prior to initial operation Danger of injury and material damage if improperly used Improper use of the converter module 5012 can lead to in jury or even death and to material damage In order to ensure correct operation the compact flame controller must be tested several times for all applications by starting and stopping the burner several times In all cases the flame relay must switch off relia...

Page 20: ...Safety 2 8 ...

Page 21: ...signals of CFC3000 into RS485 sig nals for longer distances max 1 200 m Network of up to 64 flame monitoring systems with CFC NET software for operator in control room Freely allocatable bus addresses between 0 and 63 Inbuilt BUS termination resistor Supply voltage selectable between 24 V DC and100 240 V AC DIN rail or wall mounting 3 2 Factory settings of the converter 5012 The converter is deliv...

Page 22: ... supply Power consumption approx 7 2W Relay SPDT VDE 0110 class C 250 V Max swichting voltage 250 V resistive load max switching current 1 A resistive load max switching power 300 VA Quantity Current outputs Current 3 0 4 to 20 mA Interface USB RS 485 read only read only Protection class Standard housing IP66 housing IP 50 IP66 Protection II Mounting method Terminal housing for DIN rail 35 mm or w...

Page 23: ...Technical data 3 3 3 4 Weight Standard approx 0 4 kg IP66 housing approx 2 5 kg 3 5 Dimensions 3 6 Block diagram with connection table Standard mm IP66 mm Length 99 7 256 Width 75 236 Height 115 150 ...

Page 24: ...Technical data 3 4 ...

Page 25: ...read only 11 Not used 12 Not used 13 RS485 shield 14 RS485 dataoutput 15 RS485 dataoutput 16 AC Power Supply Input natural N 17 AC Power Supply Input phase L1 18 Relay root 19 Relay OFF 20 Relay ON 21 Not used 22 Input channel 2 change over 23 Current output Amplitude 24 Current output Amplitude 25 Current output Frequency 26 Current output Frequency 27 Current output DC raw signal 28 Current outp...

Page 26: ......

Page 27: ...tire delivery for completeness against the ac companying delivery note Please refer to our terms of sale and delivery otherwise Report any damage After arrival of the device and accessories notify the ship ping agent the insurance company and BFI Automation immediately in case of any damage caused by transport or inadequate packaging Take steps to minimise and prevent further damage Report the ins...

Page 28: ...cs foils foamed material Packaging has to be disposed of in an environmentally friendly way and in accordance with the relevant provi sions on disposal 4 3 Forwarding instructions Do not drop the device during transport and do not sub ject to heavy impacts Do not subject the device to any humidity 4 4 Weight Standard housing approx 0 4 kg IP66 housing approx 2 5 kg 4 5 Space requirement Standard ...

Page 29: ...nection data in the chapter technical data and the subsequent wiring diagram Check compliance of external power supply with the val ues shown on the terminal voltages 24 VDC or 100 240 V AC Before connecting check the device and the leads for visi ble damage Attach and engage the converter on the 35 mm DIN rail Before connecting the compact flame controller CFC3000 check separate operating instruc...

Page 30: ...Transport Installation and Connection 4 4 4 6 2 Network Configuration ...

Page 31: ...r 8 Not used 9 Not used 10 8 red RS 232 Rx read only 11 Not used 12 Not used 13 9 RS485 shield 14 10 RS485 Data output 15 11 RS485 Data output 16 N Supply input N 17 L1 Supply input L1 18 23 Relay root 19 22 Relay Off 20 21 Relay On 21 Not used 22 20 Input sensitivity change over 23 15 Current output DC signal 24 14 Current output DC signal 25 17 Current output frequency 26 16 Current output frequ...

Page 32: ...dry place Maximum relative humidity 60 Ensure that the packages are not stored outdoors In addition It has to be assured that the floor in the storage area will remain dry throughout the storage pe riod Protect from direct sunlight Storage temperature 15 degrees to 25 degrees C 59 degrees to 77 degrees F Store in a dust free location Avoid mechanical vibrations and damage ...

Page 33: ...hat is driven by the flame relay of CFC3000 The Converter Box 5012 provides 3 mA output signals The Flame Modulation Amplitude is generated by the CFC3000 and passed through to the mA output terminals for amplitude output In addition a signal proportional to main frequency of flame modulation current signal is gen erated which can be adapted to the maximum main fre quency with its final value The ...

Page 34: ...1 Selection 0 20mA or 4 20mA 4 2 Selection CRF Current Relay Function 4 3 Manual Selection of parameter set 2 4 4 Selection BUS termination 4 5 Selection BUS address range 4 6 Selection BUS address range 5 Selection BUS Address 6 Status LED BUS connected 7 Status LED CFC connected 8 Status LED Flame relay ON 9 Status LED Channel 2 active ...

Page 35: ...ximum frequency value can be defined leading to acurrent of 20 mA at the fre quency output terminal 26 Choose one of the following maximum values Switch position Maximum frequency 0 20 1 40 2 60 3 80 4 100 5 120 6 140 7 160 8 180 9 200 A 220 B 240 C 260 D 280 E 300 F 320 ...

Page 36: ...ent for the frequency and the DC raw signal only as these were generated by the converter box 5012 The current relay function for the amplitude signal is set via the software CFC Com1at com pact flame controller CFC3000 5 4 3 Channel 2 Ch 2 DIP switch 3 selects manually the second parameter set of the CFC3000 Status LED 9 indicates when parame ter set 2 is active By default the parameterset 1 is a...

Page 37: ...o vides each bank as a Bank is 5 4 5 1 Adr 5 DIP switch 5 sets the highest Bit of the address to ON See BUS addressing 5 4 7 5 4 5 2 Adr 4 DIP switch 6 sets the second highest Bit of the address to ON See BUS addressing 5 4 7 5 4 5 3 Address rotary switch The 5012 can be set to a bus address between 0 and 63 With the address rotary switches only addresses can be set between 0 and 15 are therefore ...

Page 38: ... between control room and converter box 5012 5 5 1 Configuration After starting the software CFC NET select the computer interface and preferred language on the tab Configura tion Now select address range and activate single bus addresses were 5012 boxes are connected Time syn chronization Select address range Activation of an address Choose lan guage Select inter face ...

Page 39: ... to the date time window This synchronization must be carried out again after tak ing off the converter from power supply 5 5 2 Single Mode In this mode the software CFC NET communicates with the selected converter box 5012 only Select the converter box 5012 you wish to display here The selection is made via the drop down menus Selection converter box and Unit Selection Amplitude frequency DC raw ...

Page 40: ...Description 5 8 ...

Page 41: ...ller CFC3000 and the operating manual of the power supplies 3002 and 5002 6 1 Connection of converter module 5012 To connect theconverter boxto theflame detector obser vethe separate operating instructionsof the compactflame controller 6 2 Test of the converter module 5012 To ensure safe operation the converter box must be re peatedly tested in all the applications by being turned on and off under...

Page 42: ...Commisioning 6 2 ...

Page 43: ...re and Maintenance 7 1 7 Care and Maintenance The converter module 5012 is maintenance free For cleaning use a moist cloth to wipe the housing from the outside only and clean the lens in regular intervals ...

Page 44: ...Care and Maintenance 7 2 ...

Page 45: ...oesn t work Check supply voltage Check connections Check fuses Change power supply No communication to the BUS System Interrupted communi cation Check connections Check addressing Check buscollosion Switching signal at K1 is not connected through Signal interrupted Check connections Check fuses ...

Page 46: ...Failures 8 2 ...

Page 47: ...mbH under the following order data Type Part No Converter module 5012 6020 5012 00 Converter module 5012 with IP66 housing 6020 5012 01 Type Part No Software package CFC Com1 with IRDA USB interface cable 6040 4901 00 IRDA USB interface cable 1 5m 6040 4810 10 IRDA USB interface cable 3m 6040 4810 13 ...

Page 48: ...Order data 9 2 BFI Automation 2018 ...