BGU FSW 3.5 M, Original User Manual

Page 1: ...to skid with your log winch S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Zentrale 03631 6297 0 7 111 Internet www bgu maschinen de e mail info bgu maschinen de Setup instal lation...

Page 2: ...11 5 5 Skidding 12 5 6 Settings 12 5 6 1 Clutch 13 5 6 2 Prebrake regulation 13 5 6 3 Brake 13 5 6 4 Stretching the drive chain 14 5 7 Lubrication 15 5 8 Troubleshooting 16 6 Repairs and maintenance...

Page 3: ...age The information pic tures and technical data in this document re ect current or planned product features functions and characteristics as of the publication date Because of on going product improv...

Page 4: ...ed within latest 2 days from de livery Therefore delivery must be collected and inspected within this term Later claims shall be disregarded In case of assumed but not visually clear transport damages...

Page 5: ...el max 540 min This label shows the max admissible number of PTO shaft revolutions the direction of rotation of the dri veline 4 Danger sing No hoisting 5 Machine operation sign Disconnect the winch r...

Page 6: ...tands on a safe stable foundation The working area around the machine must be kept as clear as pos sible from surrounding obstacles and slippery foundation oors should be duly treated do not use saw d...

Page 7: ...the up per drum pro le of least 1 5 the rope diameter when fully spooled In other words when the rope is fully spooled there should be space left on the drum for at least two more coils Make sure that...

Page 8: ...rations The operator should monitor the load throughout the entire pulling operation Although winches are one man equipment you should never work alone and a second person should be ready to help in t...

Page 9: ...ed frame a main shaft a chain wheel clutch a drum with wire rope a brake and a snatch block The wire rope is slipped around the timber the timber is pulled to the skid and the rope is hung up to the s...

Page 10: ...inch and perform a crosscheck as shown below Fig 6 For increased safety make sure that a minimum wrapping of 200mm b occurs when pulling the hitch bar all the way up and down With the shaft parallel t...

Page 11: ...movements that could re sult into tangling twirling or kinkling of the rope 5 4 2 Checking the wire rope quality Stricly use brand new ropes Make sure to use ropes of approved quality suitable streng...

Page 12: ...hydraulic cylinder of the tractor three point hitch during skidding DANGER you may damage your drive line Notwithstanding the consistent PTO power speed the pull force is subject to variations Even at...

Page 13: ...ly shifts towards the winch frame and stops there Keep tightening untill the required force is reached that is till the lever 6 backs aways from the winch Finally slightly turn the nut anti clockwise...

Page 14: ...for troublefree and effortless turning Properly stretched chains can still be de ected by 1 3 mm by app lying your maximum hand force in the middle of the distance between sheaves 1 The brake is enga...

Page 15: ...ease lubricant ef cacy and inhibit formation of humidity condense water and ice on the leve rage and the control rods and therefore prevent consequent functional troubles Lubricate the housing of the...

Page 16: ...ly spooling off Wrong setting of the pull force The rope is damaged The brake collar is damaged Adjust rope pull force Change the rope Replace the brake collar Winch skids even if the clutch is releas...

Page 17: ...es to the winch chassis Make sure that all locking pins and rings are in place Check for PTO shaft correct installation and connection and make sure that safety shield and chains are duly in place Che...

Page 18: ...ks as well as all other sliding parts at lease once a month Lithium grease Clean casings inside every 100 operation hours or more frequently in case of hard working conditions Loosen all screws and re...

Page 19: ...ations diffe rent than originally stated in this manual Dismantling procedure Take good note please each and every dismantling task must be per formed by authorized service centres or trained skilled...

Page 20: ...compacted steel rope m mm 75 8 Tractor power requirements kW PS 12 15 Braking force t 4 40 Width heigth depth mm 1020 1150 450 Overall height including safety shield mm 2100 Weight without rope kg 252...

Page 21: ...es to the operator or the other person around the workplace 9 2 Electric danger All machine parts staying under voltage are duly insulated or sealed inside a xed casing to avoid accidental contact For...

Page 22: ...odi ed by the customer or other thirds or overloaded No warranty applies to consumable parts for instance V belts bla des tools and other implements and to adjustment calibration works schlossen 11 EX...

Page 23: ...sure to leave 3 to 4 coils on the drum Check for possible eventual damages Apply approximately 1 5 2 t load when rewinding Lack of compliance with this instruction may cause permanent rope damages Min...

Page 24: ...24 12 EXPLODED DRAWING FSW 3 5 M Part 1...

Page 25: ...25 Part 2...

Page 26: ...06 2RS 2 37 Tension spring 1 9 Grooved ball bearing 6306 2RS 3 38 Washer 12 DIN 125 A 1 10 Lever 3 39 Wing nut M10x32 PVC 1 11 Angle iron 1 40 Screw M10x32 1 12 Nut M 30 DIN 985 2 41 Washer 15 1 13 St...

Page 27: ...8 Bolt with chain 1 10 Pulley 1 39 Bolt with chain 2 11 Wire rope guide 1 40 Linch pins 2 12 Bolt 1 41 Linch pins 1 13 Grooved ball bearing 6306 2RS 1 42 Roller chain 3 4 12B 1 71 links 1 14 Spacer sl...

Page 28: ...ns of the equipment without manufacturer s written approval Date Ren Pareis Director Machine type Logging winch Models FSW 3 5 M Production No see product identi cation label Applicable European Stand...

Page 29: ...29...

Page 30: ...30...

Page 31: ...31...

Page 32: ...zer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to changes Form 2095 23 11 2...