BGU FSW 5.5 H Evolution, Original User Manual

Page 1: ...skid with your log winch S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Zentrale 03631 6297 0 111 Internet www bgu maschinen de e mail info bgu maschinen de Setup instal lation Use...

Page 2: ...he wire rope 12 5 4 3 Adjusting the wire extension force 13 5 5 Skidding 13 5 6 Settings 13 5 6 1 Clutch 14 5 6 2 Prebrake regulation 14 5 6 3 Brake 14 5 6 4 Stretching of the drive chains 15 5 7 Lubr...

Page 3: ...3 14 FSW 5 5 H ExploDED VIEW 27 15 FSW 5 5 H Spare PART LIST 28 16 OPERATION TIPS 30 FOR NEW WINCHES 30 17 EC STATEMENT OF COMPLIANCE 31...

Page 4: ...pic tures and technical data in this document re ect current or planned product features functions and characteristics as of the publication date Because of on going product improvements and feature a...

Page 5: ...ed within latest 2 days from de livery Therefore delivery must be collected and inspected within this term Later claims shall be disregarded In case of assumed but not visually clear transport damages...

Page 6: ...bel max 540 min This label shows the max admissible number of PTO shaft revo lutions the direction of rotation of the driveline 4 Danger sing No hoisting 5 Machine operation sign Disconnect the winch...

Page 7: ...be kept as clear as pos sible from surrounding obstacles and slippery foundation oors should be duly treated do not use saw dust or wood ash for this purpose Make sure that the equipment stands on a...

Page 8: ...he up per drum pro le of least 1 5 the rope diameter when fully spooled In other words when the rope is fully spooled there should be space left on the drum for at least two more coils Make sure that...

Page 9: ...any tractor equipped with road transport tires to avoid infringement of road travel pro les If this is not available provide your towing vehicle with protection chains Chains are mandatory on all type...

Page 10: ...ded frame a main shaft a chain wheel clutch a drum with wire rope a brake and a snatch block The wire rope is slipped around the timber the timber is pulled to the skid and the rope is hung up to the...

Page 11: ...at the shaft doesn t hit the stand wrapping a should be still at least 20mm For shortening of the PTO shaft rst cut the telescope off and then the external one by the same length Grind both shaft ends...

Page 12: ...stop winching if the obstacle cannot be bypassed In this case a large amount of residual force may bild up in your wire rope causing jerky unwinding If this happens repeatedly press 2 3 times the whit...

Page 13: ...nel to start spooling the rope on the drum The rope must stop winding up as you release pressure on the black push button For safety reasons windind of the rope is strictly possible by holding a consi...

Page 14: ...nd abrupt brake disengagement may cause severe damages to the wire rope Exact prebrake regulation occurs when the rope can be effortless spooled off the drum The prebrake arrangement must be disengage...

Page 15: ...so that you can still provoke some extent of de ection by applying one nger tip pressure in the middle then make the PTO shaft 8 turn and check for troublefree and effortless turning check the pump ch...

Page 16: ...s that will then need to be replaced The winch is equipped with self lubricating bearings that require no further lubrication or maintenance Provide PTO shaft lubrication in accordance with the instru...

Page 17: ...this will release the valve Winch is not pulling enough Too much rope on the drum Oil on clutch discs due to bad lubrication of the drivechain Clutch lining worn out Winch drives are damaged Insuf cie...

Page 18: ...work with your winch make sure to perform the fol lowing visual inspections Make sure that all screws and nut are tight Check for mechanical damages to the winch chassis Make sure that all locking pin...

Page 19: ...g parts at lease once a month Lithium grease Clean casings inside every 100 operation hours or more frequently in case of hard working conditions Loosen all screws and remove cover making sure to avoi...

Page 20: ...l Hyspin AVH 46 Make sure to check the oil temperature every once in while during operation Should the temperature exceed 70 C stop working disconnect power search and x the cause for over heating bef...

Page 21: ...stated in this manual Dismantling procedure Take good note please each and every dismantling task must be per formed by authorized service centres or trained skilled staff only Pull the machine down...

Page 22: ...ion 1 Oil tank 8 Non return valve 2 Control valve 9 Throttle 2 mm 3 Drum hydraulic cylinder 10 Directional control valve 4 3 4 Hydraulic brake cylinder 11 Pressuregauge 5 Hydraulic accumulator 12 Filt...

Page 23: ...idth Height Depth mm 1520 1540 490 Overall height w safety shield mm 2350 Weight without rope kg 431 392 Chainsaw holder peaveys jacks or axes mount standard Drawbar Lower snatch block standard Radio...

Page 24: ...24 10 WIRING DIAGRAM TRACTOR WINCH CONTROL PANEL WINCH PLUG SOCKET PLUG RADIO CONTROL SYSTEM CLUTCH BRAKE RECEIVER...

Page 25: ...s to the operator or the other person around the workplace 11 2 Electric danger All machine parts staying under voltage are duly insulated or sealed inside a xed casing to avoid accidental contact For...

Page 26: ...or modi ed by the customer or other thirds or overloaded No warranty applies to consumable parts for instance V belts bla des tools and other implements and to adjustment calibration works 13 EXTENDE...

Page 27: ...27 14 FSW 5 5 H EXPLODED VIEW...

Page 28: ...RING 6208 2RS 1 11 DRUM HYDRAULIC CYLINDER 1 37 WASHER MB 08 1 12 PULLEY CASING 1 38 NUT KM 08 1 13 PULLEY 1 39 SHAFT W SPROCKET 1 14 ROPE FAIRLEAD 1 40 SCREW M 12 X 95 TO DIN 931 1 15 SPACER SLEEVE 1...

Page 29: ...CHAIN 1 1 64 SCREW M12X60 TO DIN 931 1 92 WEDGE 10X32 2 65 WASHER 13 TO DIN 125A 1 93 SEEGER RING EXT DIAM 35 1 66 LOCKING GROOVE M12 TO DIN 985 1 94 SCREW M12X80 TO DIN 931 1 67 SPRING 2 95 SCREW M1...

Page 30: ...ure to leave 3 to 4 coils on the drum Check for possible eventual damages Apply approximately 1 5 2 t load when rewinding Lack of compliance with this in struction may cause permanent rope damages MIN...

Page 31: ...l Date J rg Kernstock Director Of cial user language English User s release Machine type Logging winch Models FSW 5 5 H Evolution Production No see product identi cation label Applicable European Stan...

Page 32: ...zer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to changes Form 2102 28 05 2...