BGU FSW 9.5 HV Profi, Original Instruction Manual

Page 1: ...ting and using your log winch S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Zentrale 03631 6297 0 111 Internet www bgu maschinen de e mail info bgu maschinen de Set up installation...

Page 2: ...12 6 5 Skidding operations 12 6 5 1 Use of a frontend bucket 12 6 6 Adjustments 13 6 6 1 Clutch mechanism 13 6 6 2 Drum lock 13 6 6 3 Safety brake 13 6 6 4 Stretching the drive chain 14 6 7 Lubricatio...

Page 3: ...on going product improvements and feature additions information in this document is subject to change without notice If you are experi encing a problem or a functional trouble on your machine please r...

Page 4: ...atest 2 days from de livery Therefore delivery must be collected and inspected within this term Later claims shall be disregarded In case of assumed but not visually clear transport damages make sure...

Page 5: ...e safety label max 540 min This label shows the max number and the direction of rotation of the driveshaft connecting the winch to the tractor 4 Danger sign Nur f r Bodenzug 5 Winch operation sign Dis...

Page 6: ...by the customer for safest operation The working area around the machine must be kept as clear as pos sible from surrounding obstacles and slippery foundation oors should be duly treated do not use sa...

Page 7: ...p per drum pro le of least 1 5 the rope diameter when fully spooled In other words when the rope is fully spooled there should be space left on the drum for at least two more coils Make sure that your...

Page 8: ...hroughout the entire pulling operation Although winches are one man equipment you should never work alone and a second person should be always ready to help Attach your winch to any tractor equipped w...

Page 9: ...ame a main shaft a chain wheel clutch a drum with wire rope a brake and a snatch block The wire rope is slipped around the timber the timber is pulled to the skid and the rope is hung up to the specia...

Page 10: ...that the shaft doesn t hit the stand wrapping a should be still at least 20mm For shortening of the PTO shaft rst cut the telescope off and then the external one by the same length Grind both shaft e...

Page 11: ...hes or roots down the skidding route and skidding be discontinued due to insuf cient pullforce to bypass the obstacle a large pressure will build up into the rope leading to a risk of backlash during...

Page 12: ...iately stops the drum and keeps the load away For safety reasons spooling of the rope occurs strictly and only if a consistent pressure is maintained on the black push button Do not raise the hydrauli...

Page 13: ...performed by the roller fairlead Pos 12 Fig 8 Exact prebrake regulation will also prevent the rope from unwinding excessively fast or accidentally slipping off the drum Extreme fast unwinding and abru...

Page 14: ...l capable of minimally moving Turn the PTO driveline Pos 8 and make sure that this is effortlessly done Check the pump drive chain Pos 9 and perform new stretching if required To do so release the scr...

Page 15: ...it BE AWARE Do not grease the clutch lining because this may lead to a signi cant reduction of the line pull and in this case you may be forced to replace the clutch plates All other bearings are sel...

Page 16: ...magnets to release it Line pull is insuf cient Excessive rope on the drum Oiled clutch disks due to faulty lubrication of the drive chain Worn out clutch lining Winch drive is damaged Oil pressure is...

Page 17: ...ble shooting 7 1 Ordinary maintenance Make maintenance a regular part of daily operation The daily mainte nance routine needs to include Check for tightness of all screws and nuts Check for visual mec...

Page 18: ...r pulleys as well as all mo ving parts at least once a month Lithium grease Clean casings inside every 100 operation hours or more frequently in case of hard working conditions Release all screws and...

Page 19: ...r provide a complete oil change every 1000 operation hours or once a year Recommended oil types Mobil DTE 16 Shell Tellus T 46 Castrol Hyspin AVH 46 Perform periodical oil temp checks during operation...

Page 20: ...ications dif ferent than originally stated in this manual Dismantling procedure Take good note please each and every dismantling task must beper formed by authorized service centres or trained skilled...

Page 21: ...tion Pos Description 1 Oil tank 8 Check valve 2 Control valve 9 Chocke 2 mm 3 Drum hyd cylinder 10 Directional valve 4 3 4 Hyd brake cylinder 11 Pressure gauge 5 Hydraulic accumulator 12 Filter 6 Hydr...

Page 22: ...r mm 13 Ultimate strength of the rope kp 20700 Tractor power requirements kW PS ca 85 116 Width V 2020 Overall height with safety shield mm 2350 Length mm 710 Weight kg 5 Chainsaw holder and peaveys a...

Page 23: ...23 11 WIRING DIAGRAM Control panel Plug Radio Control System RECEIVER WINCH PLUG PLUG BRAKE CLUTCH TRACTOR...

Page 24: ...y devices might result into serious injures to the operator or the other person around the workplace 12 2 Electric dangers All machine parts staying under voltage are duly insulated or sealed inside a...

Page 25: ...d or modi ed by the customer or other thirds or overloaded No warranty applies to consumable parts for instance V belts bla des tools and other implements and to adjustment calibration works 14 EXTEND...

Page 26: ...il and later enforced by all member states This statement of compliance does not apply to customer modi cations of the equipment without manufacturer s written approval Date J rg Kernstock Director Of...

Page 27: ...to 4 coils on the drum Check for possible eventual damages Apply approximately 1 5 2 t load when rewinding Lack of compliance with this instruction may cause rope damages Common damages cause by lack...

Page 28: ...6 2010 Rev A S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to change...