Biasi ADVANCE 15OV, Service Manual

Page 1: ...LER ADVANCE 24OV 41 583 37 BOILER Leave this manual adjacent to the gas meter Warning Service repairs must be carried out only by a qualified Gas Safe Registered Engineer who will be responsible for t...

Page 2: ...ty 21 7 4 Function modes setting modality 21 7 5 Removal of the control panel electronic p c b 21 8 GAS VALVE 22 8 1 Function 22 8 2 Description of the parts 22 8 3 Adjustment 22 8 4 Checks 24 8 5 Rem...

Page 3: ...rmal fuse Detection electrode C H flow temp probe NTC Safety thermostat Burner Fan Electronic controlbox Gas restrictor Gas valve Pipe silencer Air gas mixer C H return temp probe NTC Ighition electro...

Page 4: ...om the mains electrici ty supply before removing any covering or compo nent For the most part of the check and maintenance operations it is necessary to remove one or more panels of the case The side...

Page 5: ...e 2 5 D 4 To access to the parts located behind the control panel to free the hook E and turn it as shown in Figure 2 6 Figure 2 6 E 2 4 Main electronic p c b box Warning isolate the boiler from the m...

Page 6: ...lock lid F Figure 2 7 7 Free the hooks placed on the three sides indicated and rotate the lid towards left Figure 2 9 Figure 2 9 2 5 Emptying the primary circuit 1 Isolate the cold feed to the F E tan...

Page 7: ...bu bk bu bn gnye gnye bu bn bu bn brown bu blue bk black wh white rd red gy grey gn green ye yellow vt violet og orange gnye green yellow rdwh red white terminal block Fuse 2AF 250VAC 5x20 wh wh wh w...

Page 8: ...8 DIAGRAMS 3 2 Circuit voltages Figure 3 2 Electrical voltages with burner on only during C H operation 230 230 Safety thermostat 1 Fan Supply network 230 C H external pump 230 Gas valve...

Page 9: ...r p c b Gas valve C H flow temp probe C H return temp probe Fan air restrictor Ignition electrode Detection electrode Safety thermostat Gas restrictor Flue temp probe NTC Expansion vessel external Saf...

Page 10: ...boiler is off FAULT FINDING Lock out is indicated as Er on the display Note Useful information can be obtained also from the optical indication given by the appliance display see section 4 1 1 Check f...

Page 11: ...RESET Flame detection error Er 69 Wiring error lockout L3 Useful output limitation temperature differ ence between probes higher than 25 C Boiler test performing Td Thermostat Delayed Boiler test per...

Page 12: ...an on page 27 3 Disconnect the detection electrode connector D the ignition electrodes connector E and the earth wire F 4 Disconnect the fan connector G by pressing the plastic hook placed on the side...

Page 13: ...e it is deemed necessary to undertake a com bustion analysis as detailed in chapter 8 3 Adjust ment on page 22 section 8 GAS VALVE on page 22 Figure 5 4 Q Caution After any periodical servicing or dis...

Page 14: ...ies the fan regulating its speed The Main electronic control ignition p c b has a safety function and any incorrect interventions or tampering can result in condi tions of dangerous functioning of the...

Page 15: ...ontrol panel p c b key If the power requested is lower than 40 of the maximum power output then control is achieved by switching ON the burner at minimum power then switching OFF ON OFF function If th...

Page 16: ...ves details of each parameter and the pos sible value that can be set Important at the end of the setting operation it is important to fill update the table in the installation manual see chapter COMM...

Page 17: ...ising rate gradient Pr 31 00 99 0 600 sec factory set 10 60 sec Min useful output C H or D H W Pr 32 00 99 0 100 factory set 00 0 Tab 9 1 6 5 Checks Check that the fuses are complete If the Main elect...

Page 18: ...p c b 7 It is not necessary to utilise static protections but it is advis able to ensure that the p c b is handled with care and held at the edges and with clean dry hands Attention After installing t...

Page 19: ...cancels lock Is fan rpm exact YES Is flue temperature higher than 110 C YES NO beginning of wait period End of wait period YES NO YES starts ignition discharges Opens gas valve beginning of ignition p...

Page 20: ...g er ror flashing number Er 11 RESET Flame detection error Er 12 Faulty central heating temp probe NTC return Er 13 Differential between the flow and return is too close LCD FUNCTION Er 14 RESET Fault...

Page 21: ...10 C H temperature C calculated by external sensor d4 66 C H flow temperature C d5 78 C H return temperature C d6 44 Flue temperature C d8 67 Fan speed the value has to be x 100 4400 rpm d9 44 Number...

Page 22: ...isolation switch 6 Set the boiler in C H function as illustrated in Figure 8 3 Figure 8 3 C H function 7 Make sure that the roomthermostat is in the heat request position 8 Read the inlet pressure val...

Page 23: ...when the display shows the letters cP that alternate with the heating water temperature value e g 60 the chimney sweep function is at maximum output in heating mode Fig ure 8 8 Warning If the boiler...

Page 24: ...age 5 of this manual 2 Disconnect the connector K Figure 8 12 see also connec tor E Figure 8 2 Figure 8 12 J K L M 3 Turn off the gas supply and disconnect the gas isolation cock connector from the in...

Page 25: ...y covering or compo nent Disconnect the cable from the Temperature probe Measure the temperature of the pipe D only C H flow temper ature probe where the Temperature probe is located and check the ele...

Page 26: ...26 TEMPERATURE PROBE Figure 9 4 E F...

Page 27: ...C D E F A B G H 3 Disconnect the air manifold E Figure 10 2 4 Unscrew the gas connector F and remove the gas pipe G 5 Disconnect the connector C 6 Disconnect the fan connector D by pressing the plast...

Page 28: ...ectrodes carrying out the removal operation in reverse order Warning A new sealing gasket must be used during refitting of the electrodes on all occasions of re moval 11 3 Removal of the air gas duct...

Page 29: ...n electrodes see section 11 2 Removal of the Ignition and detection electrodes on page 28 3 Unscrew the screws H Figure 11 1 and remove the cover of the combustion chamber 4 Remove the front insulatio...

Page 30: ...the boiler from the mains electrici ty supply before removing any covering or compo nent The detection electrode in Figure 11 8 also functions as a sensor for the correct drainage of the condensate S...

Page 31: ...boiler should maintain a temperature below that of the safety thermostat and no overheat intervention should occur Warning isolate the boiler from the mains electrici ty supply before removing any co...

Page 32: ...the heat exchanger part shown in Figure 13 3 may be damaged Check that the plastic part of the heat exchanger is not damaged Figure 13 3 13 2 Removal Warning isolate the boiler from the mains electric...

Page 33: ...E NTC AND SAFETY THERMAL FUSE Figure 13 4 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 11000 11500 12000 12500 20 25 30 35 40 45 50 55 60 6...

Page 34: ...uire any particular maintenance but just check 1 That no solid deposits have formed if so remove them 2 That the condensate drain piping is not clogged To clean the inside of the siphon remove it and...

Page 35: ...VANCE 18OV 1 BI1503 109 Fan mod ADVANCE 24OV 1 BI1563 104 4 Gas valve 1 BI1313 103 SIT 848 Sigma 0848135 5 Main Electronic control ignition p c b 1 BI2535 101 6 Control panel electronic p c b 1 BI2445...

Page 36: ...Biasi UK Ltd Commercial Road Leamore Enterprise Park WALSALL WS2 7NQ Sales Tel 01922 714600 Tech Service Tel 01922 714636 www biasi co uk 1796232450 17962 3245 0 0719 36A4 UK 11 02 2019 N...