BIFFI ICON 2000, Instruction Handbook Manual

Page 1: ...2000 INSTRUCTION HANDBOOK MAN 618 MAN 618 MAN 618 ICON2000...

Page 2: ......

Page 3: ...n contained in this instruction and operating manual The information herein contained is reserved property of BIFFI Italia 5 6 23 03 04 30 11 04 Revised document Revised document R Marchelli R Marchel...

Page 4: ...Section 618 1 4 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 1...

Page 5: ...ceived 9 2 Storage procedure 9 3 Checks to be performed before installation 11 CHAPTER C INSTALLATION 13 1 Working condition 13 2 Coupling block disassembly from the actuator 13 3 Manual operation 17...

Page 6: ...ions must be observed in any case the general installation and safety regulations the plant specific regulations and requirements the proper use of personal protective devices glasses clothing gloves...

Page 7: ...ry 2 apparatus G Explosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Zone Categories according to 94 9 CE Direct...

Page 8: ...d to conform to current goods specifications The warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user whichever oc...

Page 9: ...ss and the selector Check the information on the nameplate serial number and performance data nominal torque operation speed protection class motor supply voltage etc and verify the corresponding data...

Page 10: ...ith standard plastic plugs remove them from the cable entries and replace them with weatherproof plugs 2 3 LONG PERIOD STORAGE more than one year 2 3 1 INDOOR STORAGE In addition to the instructions a...

Page 11: ...ontrols If a long storage period has occurred before reinstalling the actuator please check the status of the O ring seals check the installation of the plugs or cable glands on the cable entries chec...

Page 12: ...12 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 1 chapt B Section 618 1...

Page 13: ...meplate for the correct utilisation with respect to the environment temperature 2 Coupling block disassembly from the actuator The bushing is delivered already assembled to the drive sleeve even when...

Page 14: ...bottom of the block housing Now the bore can be machined in the stem nut to suit coupling requirements The same procedure is also used for possible maintenance Important Before re mounting the stem n...

Page 15: ...E BUSHING With a compass key unscrew the lower ring nut Extract the bushing from the block housing The internal thrust washer will remain at the bottom of the block housing Now the bore can be machine...

Page 16: ...on all parts for grease type see Sect 618 1 Chap D Proceed with the assembly of the internal parts following the reverse order of the disassembly Fix the unit to the gear reducer as described further...

Page 17: ...weel with an arrow showing the closing direction clokwise by default In case the closing direction is counterclockwise the label must be removed and re mounted upside down Warning Do not manually oper...

Page 18: ...ce torque is transmitted by friction Lift the actuator with slings suitable for its weight Size Max weight 010 32 Kg 020 38 Kg 030 46 Kg 040 56 Kg 050 73 Kg Warning Never lift the valve actuator assem...

Page 19: ...o separate the thrust block from the actuator and mount it onto the valve yoke 4 2 COUPLINGS TYPE B1 B2 B3 AND B4 Check the dimensions of the valve mounting details paying particular attention to the...

Page 20: ...ant All the accessories in particular cable glands must be certified As of 30 June 2003 the above accessories must carry the CE certification conforming with 94 9 CE Directive 5 1 PLANTS REQUIREMENTS...

Page 21: ...ion through the line cable conduits make sure the cable glands have the minimum protection degree required by the plant if rigid conduits are used we suggest placing a flexible pipe connection between...

Page 22: ...his operation will ensure easy and correct electrical connection Connect the motor supply cable previously sized in accordance with the absorbed current correspondent to the actuator nominal torque wi...

Page 23: ...rminal Enclosure Material Cover Local Interface Covers Warning Do not operate the actuator electrically when the electrical enclosures are removed Operating the unit with the electrical enclosures rem...

Page 24: ...24 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 1 chapt C Section 618 1...

Page 25: ...mended to check the oil level every 3 5 years using holes 1 or 2 depending on mounting position The actuator is fitted with oil plugs parts 1 2 so that any assembly on the valve has at least one oil p...

Page 26: ...HE 320 KLUBER LUBRICATION KLUBERSYNTH EG4 320 Ambient Temperature from 55 C to 65 C SHELL CASSIDA FLUID HF68 Other equivalent SYNECO WINTER PLUS In case of maintenance the following greases are recom...

Page 27: ...CON2000 for the first time 35 8 Optional modules 35 9 Base card of the ICON2000 v4 38 CHAPTER F LOCAL CONTROLS 41 1 Description of the local operator interface 41 2 Configuration options 45 3 Entering...

Page 28: ...28 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 Section 618 2...

Page 29: ...wheel wrenches pipe wrenches or other such devices on the actuator handwheel or declutch lever may cause serious personal injury and or damage to the actuator or valve 2 Electrical operation Before c...

Page 30: ...the motor direction you only need to press the push button relevant to the opposite direction 4 Local indication The upper display indicates the valve position as a percentage of opening open 100 The...

Page 31: ...led A non regulated 24VDC voltage variable from 23 to 27 VDC max 4W is available on the actuator terminal board to supply the remote controls or external devices 6 1 REMOTE COMMANDS Using the VIEW and...

Page 32: ...ON the actuator reverses its direction and maintains the new direction also if the signal returns to OFF 2 WIRES see the remote connections diagram shown below With the 2 wires option 2 different acti...

Page 33: ...onfigured by using the VIEW and SET UP features Contact rating Max voltage 250VAC 30VDC max current 5A Min voltage 5VDC min current 5mA Special version with highly sensitive gold plated contact relays...

Page 34: ...are opto coupled and can be supplied by the internally generated 24VDC or by an external 20 125VDC or 20 120VAC 50 60Hz The signal levels are the following Minimum ON signal 20 VDC or 20 VAC 50 60Hz M...

Page 35: ...ICON2000 to provide the following functions 8 1 FIELDBUS INTERFACE FOR REMOTE CONTROL VIA FIELDBUS This card allows to connect the ICON2000 to FIELDBUS The following bus interface cards are available...

Page 36: ...cable 0V 4 20mA B6 B7 GROUND shield 20 30 Vdc External power supply LOAD max 300 Ohm Internal power supply cable 0V V 4 20mA B7 C10 GROUND shield LOAD max 300 Ohm A Hardware alarm is generated if the...

Page 37: ...ut is the position request R signal and is used by the ICON2000 to position the valve in inching and modulating actuators The POSITIONER routine processes the input signal compares the present actuato...

Page 38: ...al card is used in place of the Terminal Board Adaptor TBA card when an analogue 4 20mA input and output signal is requested This card cannot be used in the actuators with terminal board series ICON20...

Page 39: ...ard The type of card depends on the fieldbus present in the plant Base card equipped with Fieldbus Interface card and Terminal Board Adaptor card BLUETOOTHTM POTENTIOMETER card with this card properly...

Page 40: ...40 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt E Section 618 2...

Page 41: ...ion 618 2 LOCAL CONTROLS 1 Description of the local operator interface The following functions are available by the ICON2000 local operator interface actuator control actuator configuration actuator s...

Page 42: ...ns allow to scroll down the menu to view and change the actuator configuration or to scroll the list of variables status and alarms In REMOTE the above push buttons allow scrolling the list of variabl...

Page 43: ...ode report report of BUS interface card only present if the bus card is present see the relevant instruction manual FDI report report of FDI function only present if the LonWorks bus card is present s...

Page 44: ...o SET UP MENUS Place the 3 position selector in LOCAL or REMOTE or press YES and NO simultaneously to exit from VIEW and SET UP MENUS V I E W A N D S E T U P M E N U S NO YES next next next next next...

Page 45: ...correct password has been entered the actuator parameters can be configured The present password can also be modified by the set password routine in the Maintenance menu After entering the new passwor...

Page 46: ...g The parameters are configured in factory according to a standard setting or to customer requirements In view mode no password is requested but no change of parameters can be made Ensure the electric...

Page 47: ...of available menus actuator set up valve data maintenance and press YES to select the desired menu Press NO to scroll the list of available routines and press YES to select the routine where the para...

Page 48: ...48 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt F Section 618 2 The figure below shows the procedure to enter view and set up mode...

Page 49: ...49 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt F Section 618 2...

Page 50: ...50 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt G Section 618 2 SET UP MENU CHAPTER G...

Page 51: ...51 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt G Section 618 2...

Page 52: ...52 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt G Section 618 2 The figure below shows the procedure to move in the set up routines...

Page 53: ...53 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt G Section 618 2...

Page 54: ...54 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt H Section 618 2 VIEW MENU CHAPTER H...

Page 55: ...55 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt H Section 618 2...

Page 56: ...Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt H Section 618 2 VIEW MODE ok ACTUATOR SETUP VIEW NAME PLATE VIEW The figure below shows the procedure to move...

Page 57: ...57 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt H Section 618 2 VALVE DATA VIEW...

Page 58: ...58 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt H Section 618 2...

Page 59: ...et up mode When the message displayed is SET UP MODE OK press YES Press YES to select the actuator set up menu and then press YES again to start with the stroke limits routine Press YES if the closing...

Page 60: ...pen limit type is correct torque or position press NO to change it Press YES to confirm Open limit by position Move the local selector to LOCAL The local controls become active Move the valve to open...

Page 61: ...ommand to override the following additional situations motor thermostat alarm torque limit tripped local stop pressed 3 position selector in local 2 speed timer 3 position selector in OFF Configuratio...

Page 62: ...intained to open or close 2 wires open if signal On requires signal On to open and no signal to close 2 wires open if signal Off requires signal Off to open and signal On to close By selecting the opt...

Page 63: ...motor The control PLC should read the status of the above mentioned relays and send an open or close command on the remote inputs see par 6 1 push to run mode see relevant electrical diagram when the...

Page 64: ...e the output relays DEFAULT 1 Monitor relay Auxiliary relays AS1 open limit make AS2 close limit make AS3 position 90 make AS4 position 5 make AS5 motor running make AS6 overtorque make AS7 ESD active...

Page 65: ...position with the position request R and if the difference is greater than the dead band the actuator is driven to reach the new requested position The position request R signal may either be received...

Page 66: ...s 50 and the actuator is driven to reach position 50 example b with input signal 8 mA the position request is 0 and the actuator is driven to close With input signal 16 mA the position request is 100...

Page 67: ...between MAX and MIN should be greater than 25 The standard value is 100 1 8 FAIL SAFE This function configures the actuator action in case of loss of the 4 20mA input or BUS signals This action only...

Page 68: ...alogue output The 4 20mA output can be configured to provide a current proportional to either position or torque The polarity option allows to reverse the relationship between the present position or...

Page 69: ...FF or press NO to change it then press YES 1 11 2 SPEED TIMER The 2 speed timer routine is used to extend the actuator travelling time in opening and or closing direction by driving the motor by pulse...

Page 70: ...if a fieldbus interface card is present The routine allows setting the most important parameters node address termination etc necessary to connect the actuator to a fieldbus If the ICON2000 was set t...

Page 71: ...tor set up menu press NO to scroll the list of available routines and then press YES to select Miscellaneous Press No to scroll the list of routines and press YES to select factory configuration Press...

Page 72: ...HIUM BATTERY On request the actuator can be provided with a lithium battery to update the remote outputs output relays status and bus messages in case of electrical power failure and manual override o...

Page 73: ...ct press NO to change Press YES when the value is correct 1 13 6 VALVE JAMMED TIME The valve jammed time is used to monitor the following situations 1 The time passed after receiving an open or close...

Page 74: ...8 characters Enter a blank character and as end of string The configuration of all other valve data items is made in the same way by selecting the relevant item from the list of available routines 3 M...

Page 75: ...file reference routine allows to transfer the last torque profile to the reference profile registers The old reference data are lost and the new ones are used as a new reference torque profile Move th...

Page 76: ...set the last maintenance date to set the next maintenance date to set the start up date Configuration procedure Move the local selector to OFF and then simultaneously press OPEN and STOP Select the l...

Page 77: ...d then enter the password according to the instructions see Entering the set up mode When the message displayed is SET UP MODE OK press YES Press NO to scroll the list of available menus and then pres...

Page 78: ...78 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt I Section 618 2 4 Example of set up routine 4 1 TORQUE SET UP...

Page 79: ...to see the data 79 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt L Section 618 2 stroke limits torque set up ESD control remote controls...

Page 80: ...or data relevant to the relationship between motor torque and speed This set of data also includes the factory torque limit setting Torque set CL and Torque set OP View procedure Move the local select...

Page 81: ...intervals 100 90 90 10 10 0 in closing Time and date of strokes are also saved The above data are updated at the end of every full valve stroke and the previous ones are lost Function set torque refe...

Page 82: ...00 curves in closing can be saved When a new curve is available the oldest one is cancelled and the new one is memorised The above data are updated at the end of every full valve stroke Data relevant...

Page 83: ...to scroll the list values Press NO to exit 4 4 OPERATION LOG The operation log consists of different counters and routines that provide information to assist in the maintenance program The data are g...

Page 84: ...hours minutes and seconds Contactor cycles this number counts the cycles of contactors K1 and K2 The value indicated in the general data log is also used to generate the max contactor cycles warning...

Page 85: ...ssioning the user should enter the start up date see SET UP menu maintenance chap I Recent log date This is updated after entering command Clear recent data log see SET UP menu maintenance chap I This...

Page 86: ...revious data according to the selected MEMORY MODE stop when full or continuous If continuous was selected as a new set of measures is achieved the oldest one is cancelled and the new one becomes the...

Page 87: ...dest one is cancelled and the new one becomes the latest Up to 5000 cycles of full memory overwriting are done then the logger stops The START DATE and START TIME fix date and time to start recording...

Page 88: ...88 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 2 chapt L Section 618 2 5 Example of view routine 5 1 VIEW TORQUE SET UP...

Page 89: ...ics do not switch on when powered 96 2 DC output voltage not available at the terminals 96 3 The actuator does not work from remote controls 96 4 The motor is very hot and does not start 97 5 The moto...

Page 90: ...90 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 3 Section 618 3...

Page 91: ...wing checks will assure optimum performance If the stem is external check that the valve stem is clean and lubricated If not clean it and lubricate it in order to prevent damages to the threaded bush...

Page 92: ...hown in Section 618 4 Note Special maintenance is also recommended when during operations the actuator generates an excessive noise 3 Lithium battery change Isolate the main supply to the actuator and...

Page 93: ...ace the battery Important Note the new battery must be the same as the one provided Lithium SAFT LS 9V Section 618 3 93 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating...

Page 94: ...94 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 3 chapt M Section 618 3...

Page 95: ...azardous area a hot work permit must be obtained unless the actuator can be moved to a non hazardous area If the actuator does not work before trouble shooting make sure that the numeric display indic...

Page 96: ...local controls Move the local selector to REMOTE If the ESD signal is active the alphanumeric display indicates ESD On Check the signal on terminals C3 and C4 and adjust the ESD configuration If the a...

Page 97: ...se the local display does not change the valve position indicators Check that the manual de clutch lever is not stuck in manual operation position Rotate the handwheel a few degrees to remove all poss...

Page 98: ...e A tight fit between bush and stem increase the thread clearance on the drive coupling Coupling types B1 B2 B3 and B4 ensure there are no axial forces on the valve stem by leaving an adequate axial c...

Page 99: ...range and some actuator function is not available If the alarm warning LED is on there is an alarm condition When the fault condition disappears the corresponding alarm or warning also disappears from...

Page 100: ...chanical parts Wait until the motor cools down Ambient temperature too high or too low Verify insulation among actuator and heat source Replace position sensor or re calibrate both stroke limits Repla...

Page 101: ...able CLOSE CONTROL OPEN CONTROL CONTROL TEMPERATURE 35 C and 80 C MAIN VOLTAGE CORRECT CLEAR RECENT DATA LOG CHANGE DATE CURRENT OK RE CALIBRATE BOTH STROKE LIMITS BUS OK Local Remote ESD 11 2 WARNING...

Page 102: ...102 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 3 chapt N Section 618 3...

Page 103: ...ht by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 4 Section 618 4 Section 618 4 Spare parts and drawings INDEX CHAPTER O PARTS LIST AND DRAWINGS 105 1 Introd...

Page 104: ...104 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 4 Section 618 4...

Page 105: ...tion includes the drawings and parts list of each component and subassembly of ICON2000 actuators Important When ordering spare parts please indicate the serial number embossed on the actuator namepla...

Page 106: ...106 Copyright by BIFFI Italia All rights reserved ICON2000 instruction and operating manual Section 618 4 chapt O Section 618 4 ICON2000 table 1...

Page 107: ...ng Worm shaft flange Screw Screw Electric motor assembly Motor cover Screw Oil plug Finger assembly Screw Bush Recommended spare parts Item 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51...

Page 108: ...8 25 5 1 25 5 2 25 5 3 25 5 4 Q ty 1 1 3 1 1 2 1 2 1 1 1 1 Description Electric motor Speed magnetic sensor Spring Screw Speed magnetic card assembly Screw Motor terminals board Screw SPEED MAGNETIC C...

Page 109: ...operating manual Section 618 4 chapt O Section 618 4 Item 29 1 29 2 29 3 29 4 29 5 29 6 29 7 Q ty 2 1 1 1 1 1 1 Description Circlip Cover finger Finger Pin Bending spring Bush Spring Recommended spar...

Page 110: ...d operating manual Section 618 4 chapt O Section 618 4 Item 36 1 36 2 36 3 36 4 36 5 36 6 36 7 Q ty 1 1 1 1 1 1 1 Description Lever Key Shoulder washer Bearing Spring Retainer ring Pin Recommended spa...

Page 111: ...operating manual Section 618 4 chapt O Section 618 4 ICON2000 Position sensor assembly table 5 Item 47 1 47 2 47 3 47 4 47 5 47 6 Q ty 2 1 2 1 1 1 Description Screw Cover Bearing Magnetic disk Sensor...

Page 112: ...n and operating manual Section 618 4 chapt O Section 618 4 ICON2000 Local interface assembly table 6 Item 55 1 55 2 55 3 55 4 55 5 55 6 Q ty 1 1 1 1 1 1 Description Ball Spring O ring Selector Screw P...

Page 113: ...4 chapt O Section 618 4 ICON2000 Thrust block assembly table 7 Item 75 1 75 2 75 3 75 4 75 5 75 6 75 7 75 8 Q ty 1 1 1 4 1 2 1 1 Description O ring Thrust block housing Greaser Thrust washer Stem nut...

Page 114: ...scription I O remote cable Remote control supply cable Inlet power cable Motor power cable Speed sensor cable Speed sensor cable Thermostat cable Position sensor cable Internal controls cable Contacto...

Page 115: ......

Page 116: ...fi Italia s r l Headquarters Sales department 29017 Fiorenzuola d Arda Italy tel 39 0523 944411fax 39 0523 943923 e mail biffi_italia biffi it website www biffi it A C Maserati 2 000 07 11 MAN618 Rev...

Page 117: ...A to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved INSTRUCTION HANDBOOK MAN 618 ADDENDUM A SAFETY INSTRUCTIONS c Ex d e IIB H2 T4 Gb c Ex tb IIIC T135 C Db IP66 68 c Ex d e...

Page 118: ...reserved 0 26 09 12 Issue document F Campo A Ghiadoni L Vigliano Rev Date Description Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation conta...

Page 119: ...ON 7 6 1 Storage procedure 7 6 2 Checks to be performed before installation 7 7 INSTALLATION 8 7 1 Working condition 8 7 1 1 Models ICON 040 and ICON 050 8 7 1 2 Base unit with extensions A or B or C...

Page 120: ...compartment as identified by the pictures here below when they are installed in Hazardous Areas as defined by the IEC EN 60079 10 1 IEC EN 60079 10 2 Under the same conditions the optional extensions...

Page 121: ...ICON2000 ICON2000AD ADDENDUM A to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved Page 3 1 2 Identification of main parts BASE UNIT BASE UNIT with EXTENSION A BASE UNIT with...

Page 122: ...r additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the Rules applicable to the plant location where units are installed Template of the la...

Page 123: ...ace industries 2 Category 2 apparatus G Explosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Categories according...

Page 124: ...s each single product to be free from defects and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the firs...

Page 125: ...g care that the explosion proof joints are well protected avoiding any damage to the joint surfaces The standard plastic plugs used to protect the cable entry during the transport is not explosion pro...

Page 126: ...e national standards and rules 7 1 Working condition Warning For the correct utilisation with respect to the safety and the functionality of the enclosures components check the temperature ambient ran...

Page 127: ...2000AD are equipped with 4 entries 3 are standard the fourth is supplied when requested With reference to the attached picture the thread form size for each entry is as follows Entry NPT size Alternat...

Page 128: ...plugged with a certified plug suitable for the area 7 2 2 Base actuator with extension A on the control compartment The extension A provide an additional entry for cable or conduit connection or for a...

Page 129: ...ble or conduit connection With reference to the attached picture the thread form size for the entries is as follows Entries from A to K Entries Option 1 Standard entries Option 2 Alternative entries I...

Page 130: ...e unit 7 4 Cable connection When optional extension for additional entry entries or additional electronic card are used to connect external cables or conduits the sealing of cables conduits entries mu...

Page 131: ...htly at least 5 turns and block them with a thread sealant Important The cables and cable glands MUST be selected considering the maximum Temperature of the cable indicated on the label fixed to the b...

Page 132: ...he general conditions of the ICON2000 ICON2000AD the possible optional additional extension at regular intervals recommended frequency of inspection is one time every two years but this frequency coul...

Page 133: ...ollowed Do not damage the explosion proof mating surfaces on the housing and on the electrical enclosure cover Reinstall all the screws that go with the dismantled parts and block after spreading them...

Page 134: ...to the values specified on tables of the Standard IEC EN 60079 1 In case the maintenance should require the replacement of any component which forms part of an explosion proof joint only an original...

Page 135: ...00AD ADDENDUM A to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 94...

Page 136: ...135 C Db IP66 68 IECEx Ex d IIB T4 Gb Ex tb IIIC T135 C Db IP66 68 Ex d ia IIB T4 Gb Ex tb IIIC T135 C Db IP66 68 1 19 04 13 Revision F Campo A Ghiadoni L Vigliano 0 26 09 12 Issue document F Campo A...

Page 137: ...ION 7 6 1 Storage procedure 7 6 2 Checks to be performed before installation 7 7 INSTALLATION 8 7 1 Working condition 8 7 1 1 Models ICON 040 and ICON 050 8 7 1 2 Base unit with extensions A or B or C...

Page 138: ...compartment as identified by the pictures here below when they are installed in Hazardous Areas as defined by the IEC EN 60079 10 1 IEC EN 60079 10 2 Under the same conditions the optional extensions...

Page 139: ...ICON2000 ICON2000AD ADDENDUM B to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved Page 3 1 2 Identification of main parts BASE UNIT BASE UNIT with EXTENSION A BASE UNIT with...

Page 140: ...r additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the Rules applicable to the plant location where units are installed Template of the la...

Page 141: ...ace industries 2 Category 2 apparatus G Explosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Categories according...

Page 142: ...duct to be free from defects and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the first user or eightee...

Page 143: ...g care that the explosion proof joints are well protected avoiding any damage to the joint surfaces The standard plastic plugs used to protect the cable entry during the transport is not explosion pro...

Page 144: ...n with respect to the safety and the functionality of the enclosures components check the temperature ambient range embossed on the nameplate 7 1 1 Models and temperature ICON 010 and ICON 020 from 60...

Page 145: ...or DM instaled on the base ICON2000 ICON2000AD unit 7 2 Identification of entry 7 2 1 Base actuator Electric Actuators Series ICON2000 ICON2000AD are equipped with 4 entries 3 are standard the fourth...

Page 146: ...e entry Warning Unused entries may remain unmachined or must be plugged with a certified plug suitable for the area 7 2 2 Base actuator with extension A on the control compartment The extension A prov...

Page 147: ...ble or conduit connection With reference to the attached picture the thread form size for the entries is as follows Entries from A to K Entries Option 1 Standard entries Option 2 Alternative entries I...

Page 148: ...e unit 7 4 Cable connection When optional extension for additional entry entries or additional electronic card are used to connect external cables or conduits the sealing of cables conduits entries mu...

Page 149: ...stics are respected screw the cable gland or the external ATEX certified apparatus tightly at least 5 turns and block them with a thread sealant Important The cables and cable glands MUST be selected...

Page 150: ...he general conditions of the ICON2000 ICON2000AD the possible optional additional extension at regular intervals recommended frequency of inspection is one time every two years but this frequency coul...

Page 151: ...ollowed Do not damage the explosion proof mating surfaces on the housing and on the electrical enclosure cover Reinstall all the screws that go with the dismantled parts and block after spreading them...

Page 152: ...o the values specified in the tables of the Standard IEC EN 60079 1 In case the maintenance should require the replacement of any component which forms part of an explosion proof joint only an origina...

Page 153: ...00AD ADDENDUM B to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 94...

Page 154: ...ight by BIFFI Italia All right reserved INSTRUCTION HANDBOOK MAN 618 ADDENDUM C SAFETY INSTRUCTIONS c Ex d IIC T4 Gb c Ex tb IIIC T135 C Db IP66 68 c Ex d ia IIC T4 Gb c Ex tb IIIC T135 C Db IP66 68 O...

Page 155: ...Copyright by BIFFI Italia All right reserved 0 26 09 12 Issue document F Campo A Ghiadoni L Vigliano Rev Date Description Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting a...

Page 156: ...Electric Actuator ICON2000 ICON2000AD ADDENDUM C to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved The informations herein contained are reserved property of BIFFI ITALIA...

Page 157: ...4 TERMS AND CONDITIONS 8 5 MANUFACTURER S LIABILITY 8 6 STORAGE AND PRE INSTALLATION 9 6 1 Storage procedure 9 6 2 Checks to be performed before installation 9 7 INSTALLATION 10 7 1 Working condition...

Page 158: ...oup IIC and Ex tb IIIC for dust suitable to be installed in an ambient temperature range from 60 C 76 F to 85 C 185 F Warning It is assumed that the installation the setting the commissioning the main...

Page 159: ...ion and ambient temperature limits as requested by the Rules applicable to the plant location where ICON2000 are installed Installation in ambient with the presence of explosive atmosphere not covered...

Page 160: ...ace industries 2 Category 2 apparatus G Explosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Categories according...

Page 161: ...t to be free from defects and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the first user or eighteen m...

Page 162: ...g care that the explosion proof joints are well protected avoiding any damage to the joint surfaces The standard plastic plugs used to protect the cable entry during the transport is not explosion pro...

Page 163: ...ical installations in Hazardous Areas other than mines classified as Zones 1 2 gas and Zones 21 22 dust following EN IEC 60079 10 1 and EN IEC 60079 10 2 and any other applicable national standards an...

Page 164: ...fourth is supplied when requested With reference to the attached picture the thread form size for each entry is as follows Entry NPT size Metric size ISO 965 alternative 1 1 M32x1 5 2 1 1 2 M40x1 5 3...

Page 165: ...st be approved and separately certified for use in hazardous areas Two earth points of connection one internal and one external are foreseen on the base ICON2000 units enclosure for the ground cables...

Page 166: ...xed to the base ICON2000 unit 7 5 Installation in ambient with explosive dusts Special attention must do to these following points before the assembly the joint surfaces must be greased with Aeroshell...

Page 167: ...or loose bolts must be reported for repair Keep the external surfaces of the unit clean if the unit is installed in a dusty environment the specification stated in IEC EN 60079 14 to be followed ensur...

Page 168: ...urfaces of all enclosures are spread with a film of Aeroshell grease 8 3 Repairs When needed repair must only be carried out with Manufacturer s original spare parts Warning TitThe values of gaps of e...

Page 169: ...00AD ADDENDUM C to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 94...

Page 170: ...UM D to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved INSTRUCTION HANDBOOK MAN 618 ADDENDUM D SAFETY INSTRUCTIONS c Ex d e IIC T4 Gb c Ex tb IIIC T135 C Db IP66 68 c Ex d e...

Page 171: ...reserved 0 26 09 12 Issue document F Campo A Ghiadoni L Vigliano Rev Date Description Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation conta...

Page 172: ...6 4 TERMS AND CONDITIONS 7 5 MANUFACTURER S LIABILITY 7 6 STORAGE AND PRE INSTALLATION 8 6 1 Storage procedure 8 6 2 Checks to be performed before installation 8 7 INSTALLATION 9 7 1 Working condition...

Page 173: ...IIC suitable to be installed in an ambient temperature range from 25 C 13 F to 60 C 140 F Warning It is assumed that the installation the setting the commissioning the maintenance and repair works ar...

Page 174: ...perature limits as requested by the Rules applicable to the plant location where ICON2000 are installed Installation in ambient with the presence of explosive atmosphere not covered by the specified g...

Page 175: ...xplosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Categories according to 94 9 CE Directive Gas mists or vapour...

Page 176: ...and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the first user or eighteen months from the date of sh...

Page 177: ...g care that the explosion proof joints are well protected avoiding any damage to the joint surfaces The standard plastic plugs used to protect the cable entry during the transport is not explosion pro...

Page 178: ...installations in Hazardous Areas other than mines classified as Zones 1 2 gas and Zones 21 22 dust following EN IEC 60079 10 1 and EN IEC 60079 10 2 and any other applicable national standards and rul...

Page 179: ...fourth is supplied when requested With reference to the attached picture the thread form size for each entry is as follows Entry NPT size Metric size ISO 965 alternative 1 1 M32x1 5 2 1 1 2 M40x1 5 3...

Page 180: ...st be approved and separately certified for use in hazardous areas Two earth points of connection one internal and one external are foreseen on the base ICON2000 units enclosure for the ground cables...

Page 181: ...xed to the base ICON2000 unit 7 5 Installation in ambient with explosive dusts Special attention must do to these following points before the assembly the joint surfaces must be greased with Aeroshell...

Page 182: ...or loose bolts must be reported for repair Keep the external surfaces of the unit clean if the unit is installed in a dusty environment the specification stated in IEC EN 60079 14 to be followed ensur...

Page 183: ...urfaces of all enclosures are spread with a film of Aeroshell grease 8 3 Repairs When needed repair must only be carried out with Manufacturer s original spare parts Warning TitThe values of gaps of e...

Page 184: ...00AD ADDENDUM D to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 94...

Page 185: ...UM E to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved INSTRUCTION HANDBOOK MAN 618 ADDENDUM E SAFETY INSTRUCTIONS c Ex d e IIB T4 Gb c Ex tb IIIC T135 C Db IP66 68 c Ex d e...

Page 186: ...reserved 0 26 09 12 Issue document F Campo A Ghiadoni L Vigliano Rev Date Description Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation conta...

Page 187: ...7 4 TERMS AND CONDITIONS 7 5 MANUFACTURER S LIABILITY 7 6 STORAGE AND PRE INSTALLATION 8 6 1 Storage procedure 8 6 2 Checks to be performed before installation 8 7 INSTALLATION 9 7 1 Working conditio...

Page 188: ...gas group IIC suitable to be installed in an ambient temperature range from 25 C 13 F to 60 C 140 F Warning It is assumed that the installation the setting the commissioning the maintenance and repair...

Page 189: ...perature limits as requested by the Rules applicable to the plant location where ICON2000 are installed Installation in ambient with the presence of explosive atmosphere not covered by the specified g...

Page 190: ...p II surface industries 2 Category 2 apparatus G Explosive atmospheres caused by gas mists or vapors D Explosive atmospheres caused by gas dusts IP66 68 Degree of protection Hazardous zone Categories...

Page 191: ...ch single product to be free from defects and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the first us...

Page 192: ...g care that the explosion proof joints are well protected avoiding any damage to the joint surfaces The standard plastic plugs used to protect the cable entry during the transport is not explosion pro...

Page 193: ...us Areas other than mines classified as Zones 1 2 gas and Zones 21 22 dust following EN IEC 60079 10 1 and EN IEC 60079 10 2 and any other applicable national standards and rules 7 1 Working condition...

Page 194: ...ed picture the thread form size for each entry is as follows Entry NPT size Metric size ISO 965 alternative 1 1 M32x1 5 2 1 1 2 M40x1 5 3 1 M32x1 5 4 optional M25x1 5 Important When alternative entrie...

Page 195: ...l are foreseen on the base ICON2000 units enclosure for the ground cables connection Important To prevent any water infiltration through the line cable conduits be sure the cable glands used have the...

Page 196: ...Special attention must do to these following points before the assembly the joint surfaces must be greased with Aeroshell grease the cable glands must have a protection degree at minimum IP66 or IP68...

Page 197: ...or loose bolts must be reported for repair Keep the external surfaces of the unit clean if the unit is installed in a dusty environment the specification stated in IEC EN 60079 14 to be followed ensur...

Page 198: ...urfaces of all enclosures are spread with a film of Aeroshell grease 8 3 Repairs When needed repair must only be carried out with Manufacturer s original spare parts Warning TitThe values of gaps of e...

Page 199: ...00AD ADDENDUM E to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 94...

Page 200: ...Gb c Ex tb IIIC T135 C Db IP66 68 c Ex d e ia IIB H2 T4 Gb c Ex tb IIIC T135 C Db IP66 68 FM Approved Class I Div 1 and 2 Groups C D Class II Div 1 and 2 Groups E F and G Class III Div 1 and 2 TA max...

Page 201: ...HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual The inf...

Page 202: ...ition 11 7 1 1 Models ICON 040 and ICON 050 11 7 1 2 Base unit with extensions A or B or C 11 7 2 Identification of entry 12 7 2 1 Base actuator 12 7 2 2 Base actuator with extensions A or B on the te...

Page 203: ...or ICON2000 ICON2000AD ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved Page ii 8 MAINTENANCE 20 8 1 Periodic Inspections 20 8 2 Dismantling and Reassembling 21...

Page 204: ...hen they are installed in Hazardous Areas as defined by the IEC EN 60079 10 1 IEC EN 60079 10 2 Under the same conditions the optional extensions A and B can be mounted on a base unit ICON2000 ICON200...

Page 205: ...tric Actuator ICON2000 ICON2000AD ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved Page 3 1 2 Identification of main parts BASE UNIT BASE UNIT with EXTENSIONS A...

Page 206: ...r additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the Rules applicable to the plant location where units are installed Template of the la...

Page 207: ...IS II Group II surface industries 2 Category 2 apparatus G Explosive atmospheres gas mists or vapours D Explosive atmospheres dusts IP66 68 Degree of protection Hazardous zone Categories according to...

Page 208: ...E 2 mperature c mperature c National Ele ystem can be divide quids vapours A Acetyle B Hydrog C Ethylen D Propane rm of dusts E metal du F combu G flour g m easily ignit Electric Ac G to INSTR eserved...

Page 209: ...Temperature Class Comparison Zone 0 1 and 2 Class I Division 1 and 2 Maximum Temperature T1 T1 450 C 842 F T2 T2 300 C 572 F T2A 280 C 536 F T2B 260 C 500 F T2C 230 C 446 F T2D 215 C 419 F T3 T3 200 C...

Page 210: ...13463 1 2009 EN 13463 5 2003 NFPA 70 2011 National Electrical Code NEC FM 3600 12 2011 FM Approval Standard for Electrical Equipment for use in Hazardous Classified Location General Requirements FM 36...

Page 211: ...tension for additional entry entries or additional electronic card are directly mounted on the base ICON2000 ICON2000AD by BIFFI and leaves the factory in perfect condition Under this condition the ge...

Page 212: ...erformed before installation Before to install the extension for additional entry entries or additional electronic card in an existing unit ICON2000 ICON2000AD the following checks are recommended the...

Page 213: ...le national standards and rules 7 1 Working condition Warning For the correct utilisation with respect to the safety and the functionality of the enclosures components check the temperature ambient ra...

Page 214: ...0AD are equipped with 5 entries 3 are standard the fourth and fifth is supplied when requested With reference to the attached picture the thread form size for each entry is as follows Entry NPT size A...

Page 215: ...ified plug suitable for the area 7 2 2 Base actuator with extensions A or B on the terminal board compartment The extensions A or B provide up to 9 additional entries for cable or conduit connection W...

Page 216: ...rds of the ICON2000 ICON2000AD in accordance to the wiring diagram and to the general instructions attached to the documentation of the base unit 7 4 Cable connection When optional extension for addit...

Page 217: ...um degree of protection required by the plant To guarantee that the weatherproof and explosion proof characteristics are respected screw the cable gland or the external ATEX certified apparatus tightl...

Page 218: ...cation are technically described in the Section 500 Special Occupancies of the NFPA National Electrical Code NEC Currently there are two systems used in the NEC to classify these hazardous areas the C...

Page 219: ...Location as Class I Division 1 and 2 Class II Division 1 and 2 and Class III Division 1 and 2 7 7 1 1 Class I Division 1 and 2 The general rules of the National Electrical Code Article 501 shall apply...

Page 220: ...ease Procedure to be followed Do not damage the explosion proof mating surfaces on the housing and on the electrical enclosure covers Reinstall all the screws that go with the dismantled parts and blo...

Page 221: ...n Article 500 5 C of NEC and in particular wiring methods shall comply with 502 10 including cable glands and conduits sealing shall comply with 502 15 un insulated exposed part shall comply with 502...

Page 222: ...he general conditions of the ICON2000 ICON2000AD the possible optional additional extension at regular intervals recommended frequency of inspection is one time every two years but this frequency coul...

Page 223: ...ollowed Do not damage the explosion proof mating surfaces on the housing and on the electrical enclosure cover Reinstall all the screws that go with the dismantled parts and block after spreading them...

Page 224: ...o the values specified on tables of the Standard IEC EN 60079 1 In case the maintenance should require the replacement of any component which forms part of an explosion proof joint only an original sp...

Page 225: ...G to INSTRUCTION HANDBOOK MAN 618 Copyright by BIFFI Italia All right reserved A INTERNATIONAL LTD COMPANY BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 9444...

Page 226: ...manual Copyright by BIFFI Italia All right reserved Section 618 42 Contents may change without notice Section 618 42 Operating and configuration File man618 42_4 doc rev 4 ICON 2000v4 ELECTRIC ACTUAT...

Page 227: ...ICON 2000v4 instruction and operating manual Copyright by BIFFI Italia All right reserved Section 618 42 A INTERNATIONAL LTD COMPANY Contents may change without notice...

Page 228: ...ION LIST 4 22 10 09 Updated PROFIBUS certification valid for life C D A A 3 20 05 09 Added explanations to diagnostics data structure and other minor changes C D A A 2 24 05 05 Added CERTIFICATION doc...

Page 229: ...ICON 2000v4 instruction and operating manual Copyright by BIFFI Italia All right reserved Section 618 42 Page II A INTERNATIONAL LTD COMPANY Contents may change without notice...

Page 230: ...ION MODE 4 7 SLAVE REDUNDANCY 7 8 ICON2000V4_DPV1 POWER UP 10 9 DATA EXCHANGED DURING PARAMETERIZATION 11 10 DATA EXCHANGE MODE 14 10 1 CYCLIC COMMUNICATIONS DPV0 14 10 1 1 Output Data 14 10 1 2 Input...

Page 231: ...ICON 2000v4 instruction and operating manual Copyright by BIFFI Italia All right reserved Section 618 42 Page IV A INTERNATIONAL LTD COMPANY Contents may change without notice...

Page 232: ...orage The module is designed to work and to be stored in the same environment of the actuator 3 Communication features Communication protocol PROFIBUS DP according to EN 50170 Network topology Line bu...

Page 233: ...2 Red Base comm ON when the communication between the base card and the interface is not working properly OFF when the communication between the base card and the interface is correct DL3 Green Slave...

Page 234: ...ligent field devices The maximum number of Master and Slave devices in a bus segment is 32 without repeaters With repeaters the number can be extended to 126 The maximum cable length depends on the sp...

Page 235: ...200 m 19 2 K 1 200 m 45 45 K 1 200 m 93 75 K 1 000 m 187 5 K 1 000 m 500 K 400 m 1500 K 200 m The bus must be terminated by an active bus terminator at the beginning and at the end of each segment Onl...

Page 236: ...is a crucial component to ensure error free operation it is important that termination remains powered also when the actuator supply has left If the internal termination are used it is suggested to c...

Page 237: ...igure below shows the bus with an actuator at the end of the bus segment To be sure that the terminations are supplied also if the mains fails an auxiliary voltage supply generated by an UPS is connec...

Page 238: ...Backup with a valid communication with the PROFIBUS line It is indicated Active Slave Both Slaves can answer to PROFIBUS interrogation only the Active Slave has valid data and this condition is indica...

Page 239: ...o interfaces shall have different addresses because the two interfaces are on the same channel The very flexible redundancy strategy implemented in the ICON2000v4_DPV1 module allows also different lay...

Page 240: ...90 ohm 390 ohm 220 ohm Termination control ICON2000_DPV1r module 1 Terminal board Shield Rx Tx P in bus out bus in Rx Tx N in Rx Tx P out Rx Tx N out PROFIBUS RS485 transceiver DGND VP Data line Data...

Page 241: ...d implements the following modules Module 1 1 byte output 2 bytes input Module 2 4 byte output 8 bytes input Module 3 1 byte output 2 bytes input Consistent Module 4 4 byte output 8 bytes input Consis...

Page 242: ...1 200 2 sec 15 Timer Close direction start position 1 byte 0 100 100 16 Timer Close direction stop position 1 byte 0 100 0 17 Reserved 1 byte _ _ _ 18 Dead band 1 byte 1 255 10 tenth of 19 Motion inhi...

Page 243: ...nes the Safe position when Safe Action go to position is selected Value minimum 0 maximum 100 default value 50 Byte 7 Timer Open Direction status It enables the Timer function in Open direction Value...

Page 244: ...closing Value minimum 100 maximum 0 default value 100 Byte 16 Timer Close Direction Stop position It defines the stop position of the Timer function in closing Value minimum 0 maximum 100 default valu...

Page 245: ...ctuator to bus vice versa it is called output signal a data flowing from bus to slave 10 1 CYCLIC COMMUNICATIONS DPV0 10 1 1 Output Data BYTE 0 Bit 0 1 Close Command Bit 1 1 Open Command Bit 2 1 Stop...

Page 246: ...al Bit 7 1 Loc Sel on Off BYTE 4 Bit 0 1 Monitor relay Bit 1 1 Motion inhibited Bit 2 1 DIN 1 Bit 3 1 DIN 2 Bit 4 1 DIN 3 Bit 5 1 DIN 4 Bit 6 1 DIN 5 Bit 7 1 DIN 6 BYTE 2 ACTUATOR POSITION BYTE 1 Bit...

Page 247: ...e The availability of ICON specific diagnosis information is notified by Dia Ext_Diag flag set to 1 Once the master was able to catch the diagnosis information it returns to the standard cyclic data e...

Page 248: ...isappears 1 Slave sends extended diagnosis data indicating the presence of a fault Diag_Not_Supported 1 Slave does not support the required function Diag_Invalid_Slave_Response 0 Set by slave 1 Set by...

Page 249: ...n 01 Identifier Related Diagnostic Octet 8 bit0 0 0 0 0 Identifier_Diagnosis_Data_Array Identifier_Diagnosis_Entry_1 0 Module 1 has no diagnosis data 1 Module 1 has diagnosis data Identifier_Diagnosis...

Page 250: ...ailure 1 Speed Sensor Failure Octet 14 bit0 Status_Data_Description 1 Main Voltage Fault 1 K1 Contactor Failure 1 K2 Contactor Failure 1 Configuration Error 1 Hardware Error 1 Low Alkaline Battery 1 L...

Page 251: ...2000 16 25 Software revision 10 byte String if the char decimal point ASCII 0x2e appears in the Software revision string the actuator is a BIFFI ICON2000 if the char comma ASCII 0x2c appears the actua...

Page 252: ...on 0 Byte 0 0 1 2 3 4 5 6 7 close limit open limit moving monitor relay selector in local selector in remote alarm warning 1 Byte 1 0 1 2 3 4 5 6 7 din 1 din 2 din 3 din 4 din 5 din 6 interlock open i...

Page 253: ...nt maintenance information Byte Name Dim Range EU 0 3 Test Date 4 bytes dd mm 20 yy BCD format 4 7 Recent log date 4 bytes dd mm 20 yy BCD format 8 11 Recent Contactor Cycles 4 bytes 0 4 294 967 295 U...

Page 254: ...e Nominal Torque and Maintenance date Byte Name Dim Range EU 0 Nominal Torque EU 1 byte 0 1 2 3 Torque lbf Torquenm Thrust lb Thrust kN 1 7 Nominal Torque value 7 byte string 8 11 Next Maintenance Dat...

Page 255: ...1 code 1 byte 0 255 1 Reserved 1 byte 2 5 Warning 1 date 4 byte dd mm 20 yy BCDformat 6 9 Warning 1 time 4 byte 00 hh mm ss BCDformat 10 Warning 2 code 1 byte 0 255 11 Reserved 1 byte 11 15 Warning 2...

Page 256: ...te maintenance information Read and Write Byte Name Dim Range EU 0 3 Next Maintenance Date 4 byte dd mm 20 yy BCDformat Slot 4 Index 2 length 4 byte maintenance information Read and Write Byte Name Di...

Page 257: ...4 over torque hi_hi torque alarm DIN 5 valve jammed alarm DIN 6 mid travel alarm in OP CL NODE by this function it is possible to enter the PROFIBUS slave node address of the Primary Slave The availab...

Page 258: ...to change then press YES Press YES if the configured status of termination 1 TERMIN 1 is correct ON OFF or press NO to change then press YES Press YES if the configured status of termination 2 TERMIN...

Page 259: ...hdog State 00 Baud_Search state 01 Baud_Control state 10 DP_Control state STATUS 2 this information are get from the Active Slave PROFIBUS module b7 b6 b5 b4 b3 b2 b1 b0 Description x x x x Baud rate...

Page 260: ...ht reserved Section 618 42 Page 29 Contents may change without notice 11 3 BUS SIGNAL FAILURE INDICATION In case of loss of bus signal a warning is generated It is signalled by the flashing of the rel...

Page 261: ..._Ref 1 EndExtUserPrmData ExtUserPrmData 2 Fail safe action Unsigned8 0 0 4 Prm_Text_Ref 2 EndExtUserPrmData ExtUserPrmData 3 Fail safe delay Unsigned8 4 0 255 EndExtUserPrmData ExtUserPrmData 4 Safe p...

Page 262: ...MaxTsdr_45 45 60 MaxTsdr_93 75 60 MaxTsdr_187 5 60 MaxTsdr_500 100 MaxTsdr_1 5M 150 Implementation_Type SPC3 Bitmap_Device IC0937_R Bitmap_Diag IC0937_D Bitmap_SF IC0937_C Slave Specification Freeze_...

Page 263: ...itiate_PDU_Length 72 Diagnostic_Alarm_supp 0 Process_Alarm_supp 0 Pull_Plug_Alarm_supp 0 Status_Alarm_supp 0 Update_Alarm_supp 0 Manufacturer_Specific_Alarm_supp 0 Extra_Alarm_SAP_supp 0 Alarm_Sequenc...

Page 264: ...ht reserved Section 618 42 Page 33 Contents may change without notice Module Mod 1 1 B Out 2 B In 0x11 0x20 1 EndModule Module Mod 2 4 B Out 8 B In 0x17 0x23 2 EndModule Module Mod 3 1 B Out 2 B In Co...

Page 265: ...ICON 2000v4 instruction and operating manual Copyright by BIFFI Italia All right reserved Section 618 42 Page 34 Contents may change without notice 13 PROFIBUS CERTIFICATE...

Page 266: ...ICON 2000v4 instruction and operating manual Copyright by BIFFI Italia All right reserved Section 618 42 Page 35 Contents may change without notice...

Page 267: ...Icon 2000 v4 Profibus EDD for AMS Manual Copyright by BIFFI Italia All right reserved 234 Rev 1 Page 1 MDE MDE MDE MDE 234 234 234 234 Icon 2000 v4 Profibus EDD for AMS Manual...

Page 268: ...234 Rev 1 Page 2 1 29 04 2015 First Issue PC FP Rev Date Description Prepared Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Installation an...

Page 269: ...w 9 4 2 Name Plate 10 4 3 Valve Data 11 4 4 Maintenance commands 12 4 4 1 Set Device Date and Time 13 5 DEVICE DIAGNOSTICS 14 5 1 Actuator Status 14 5 2 Maintenance Information Alarms Log 15 5 3 Maint...

Page 270: ...nds to send to request data how to decode answers from the filed device and how to display data on the user interface The text file is managed by an EDDL interpreter in the same way as a web browser T...

Page 271: ...2000v4 actuator parameters via Profibus DP V1 interface It is designed and tested for AMS Device Manager Version 12 5 000 118 under Windows 7 Operating System This manual has been written by capturin...

Page 272: ...ollowing the procedure below 1 Select Add Device Type into the AMS Device Manager program group 2 A Warning message will be displayed Confirm with the OK button to continue with the installation 3 A n...

Page 273: ...ge will be displayed at the end of the installation Select Ok button to terminate 3 2 EDD Configuration When an ICON 2000v4 is connected to the profibus network the actuator will be shown into the AMS...

Page 274: ...rved 234 Rev 1 Page 8 2 A new window will be displayed Select the Identify Device button 3 Once identified the window will be updated with device data Select Close button to terminate The actuator wil...

Page 275: ...to the AMS interface and displays the more significant status information All the displayed data are READ ONLY and dynamically updated Name Description Actuator Position Actuator Position Alarm Indica...

Page 276: ...isplayed data are READ ONLY and static the data are read from the actuator only when the window is opened Name Description Actuator Serial number Actuator serial number Actuator Type Actuator Type Ico...

Page 277: ...S Manual A A A A Copyright by BIFFI Italia All right reserved 234 Rev 1 Page 11 4 3 Valve Data In this page the Valve tag name parameter is displayed and can be modified The value is read from the act...

Page 278: ...all the data from the actuator Name Description Next Maintenance Date This is the date of the next scheduled actuator maintenance Last Maintenance Date This is the date of the last maintenance operati...

Page 279: ...his window the current date and time can be sent to the Icon 2000v4 actuator Name Description Set Current Date Entry filed for define the current date Set Current Time Entry filed for define the curre...

Page 280: ...the functioning of the actuator are highlighted in this page All the displayed states are READ ONLY and dynamically updated Name Description Alarm Indicates the presence of an alarm Warning Indicates...

Page 281: ...Icon 2000 v4 actuator The Alarm 1 is the more recent and the Alarm 5 is the oldest All the displayed data are READ ONLY and static The data are read from the actuator only when the window is opened a...

Page 282: ...on 2000 v4 actuator The Warning 1 is the more recent and the Warning 5 is the oldest All the displayed data are READ ONLY and static The data are read from the actuator only when the window is opened...

Page 283: ...r only when the window is opened a Refresh button is present for re read all the data from the actuator The page is divided in two areas one for the Actual data the other for the Reference data data u...

Page 284: ...ng Max of torque to seat the valve in closing stroke Date Closing Date of the closing stroke It is possible to set reference data dates from Configure Setup Maintenance Commands page 5 5 Maintenance I...

Page 285: ...e Count of the hours with motor energized Time Without Power Count of the hours without electrical power Utilisation Rate Incremented every 200 full stroke of the actuator Opening time Time necessary...

Page 286: ...ow is opened a Refresh button is present for re read all the data from the actuator Name Description Last Maintenance Date This is the date of the last maintenance operation Next Maintenance Date This...

Page 287: ...yed states are READ ONLY and dynamically updated The followings data are displayed Name Description close limit The Valve is in close position open limit The Valve is in open position moving The Valve...

Page 288: ...close Interlock close active Name Description fail safe action The actuator is performing the Fail Safe Action opening The Valve is moving in open direction closing The Valve is moving in close direc...

Page 289: ...0 v4 Profibus EDD for AMS Manual A A A A Copyright by BIFFI Italia All right reserved 234 Rev 1 Page 23 6 2 Measured value This window shows the actual position and the output torque of Icon 2000 v4 a...

Page 290: ...l right reserved 234 Rev 1 Page 24 6 3 Trends Torque Position This window shows in a single graph the trend curve of torque and position of Icon 2000 v4 actuator Using buttons positioned over the grap...

Page 291: ...Icon 2000 v4 Profibus EDD for AMS Manual A A A A Copyright by BIFFI Italia All right reserved 234 Rev 1 Page 25 NOTES...

Page 292: ...for AMS Manual A A A A Copyright by BIFFI Italia All right reserved 234 Rev 1 Page 26 BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 941885 E_...