Big Air Fusion Tower, Installation And Instruction Manual

Page 1: ...Waketowers Big Air Waketowers Big Air Waketowers Inc Inc Inc Inc 5305 Robert Lee Rd 5305 Robert Lee Rd 5305 Robert Lee Rd 5305 Robert Lee Rd Duncan OK 73533 Duncan OK 73533 Duncan OK 73533 Duncan OK...

Page 2: ...ctite To avoid galling or binding apply a layer of grease onto tubing before inserting into the H member We understand it is a bit messy but it cleans up easily If the hull is less than 3 8 thick in b...

Page 3: ...AF 1002 2 Front Leg 3 BAF 1003 2 Rear Leg 4 BAF 1004 4 Front Corner 5 BAF 1005 2 Rear Corner 6 BAF 1006 1 Left Strut 7 BAF 1007 1 Left Strut End 8 BAF 1008 1 Right Strut 9 BAF 1009 1 Right Strut End 1...

Page 4: ...Base Base bolt Gasket Base plate 14mm nylock Swivel Swivel mount bolt Heim joint Quick Release Knob...

Page 5: ...the backing hardware We recommend you evaluate what looks best for your boat and your style and were access makes installation possible Also make sure to consider where the tower will rest if you lay...

Page 6: ...rill the mount holes Before drilling holes in your boat make sure where the holes will go can be accessed from inside the boat This typically should not be a problem If it is then move the tower forwa...

Page 7: ...ing a rubber gasket and the aluminum plate retained by the 12mm nylock nut You can bend the plate with a hammer if needed to match the interior profile of your hull Do this to both rear mount location...

Page 8: ...into the bottom of the legs make sure to coat the threads with grease by threading half way in you have some level adjustment Slide a hinge joint onto each leg as shown in the picture below note stru...

Page 9: ...corners into back tube of the H member the rear tube has the head welded on so that the end of the corner at a minimum passes past the set screw ring on the H member Stand the tower up on the ground...

Page 10: ...s process Attach a base to the front legs make sure the front legs are aligned similarly on each side We recommend pulling the legs slightly forward to create some tension then mark the mount location...

Page 11: ...cap using the supplied spanner wrench Remember the port left side threads are left handed We recommend taping the cap to protect the finish from the spanner wrench If the caps are difficult to thread...

Page 12: ...knobs 2 Lay the tower backwards 3 Release the set screws on the front leg connections 4 Remove the socket head bolts connecting the struts 5 Pull the front legs free 6 Reassemble in the reverse order...

Page 13: ...install 3 If screws become loose use a thread locker such as loctite on the threads to help prevent the bolts from vibrating loose note when using thread locker you should not use grease Important Poi...

Page 14: ...way from the gel coat The following procedure will accomplish this objective Step 1 Make a small indent in the surface where the hole is to be made Use a very sharp scribe or ice pick This will preven...

Page 15: ...ire through the center At the bottom of your rear leg there should be a 3 8 hole for your wire to exit We recommend purchasing expandable sleeving to protect and hide your wires This can be purchased...

Page 16: ...lockwise 2 Thread on light adapter plate 3 Install 4 mm screws as shown in image below and use screwdriver to lightly tighten the adapter plate making sure not to damage the screw threads 4 Disassembl...

Page 17: ...must showcase properly installed Big Air product Photo s must be on the water HAVE FUN We want to see friends and family as well By submitting your photographs you certify that you own the rights to t...

Page 18: ...eceipt date or the return will be cancelled and no credit will be issued Damaged and or Missing Items The carrier is responsible for all items during shipping In the instance that you receive a damage...