Big Backyard F23100, Installation And Operating Instructions Manual

Page 1: ...ers Maximum Ages 3 to 10 Weight Limit 110 lbs 49 9 kg per child RESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Rev 12 29 2010 3403100 Two...

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Page 6: ...Square Assembly...

Page 7: ...8 3 4 3638068 Box 1 3641247 Box 1 1 SL Support 5 4 x 4 x 47 A10 A8 1 Short Upright 2 x 3 x 44 3 4 3640826 Box 1 A9 3640825 Box 1 1 SL Upright 2 x 3 x 55 1 Roof Side 2 x 6 x 49 1 2 A12 3641434 Box 1 36...

Page 8: ...Box 2 B21 1 Table Support 2 x 2 x 45 1 2 B15 1 Ladder Bottom 5 4 x 4 x 20 3640822 Box 2 3640369 Box 2 B14 2 Lower Diagonal 2 x 3 x 37 3641423 Box 2 B24 6 Picket 5 4 x 3 x 32 3641424 Box 2 B25 4 Roof...

Page 9: ...3641418 Box 3 C21 2 Wall Brace 2 x 4 x 7 3 8 3641421 Box 3 C22 3641426 Box 3 C23 2 Roof End 2 x 6 x 11 3644919 Box 3 C25 1 SW Rail Block 2 x 4 x 5 3 8 3641410 Box 3 C18 2 Top Back Front 5 4 x 6 x 77 1...

Page 10: ...ock Washer 5 16 Flat Washer 5 16 T Nut 9277312 H2 2 Hex Bolt 1 4 x 2 9277220 1 4 Lock Washer 1 4 Flat Washer 1 4 T Nut H8 1 Hex Bolt 1 4 x 4 1 4 9277241 1 4 Lock Washer 1 4 Flat Washer 1 4 T Nut Hardw...

Page 11: ...olt 5 16 x 5 1 2 9277352 12 5 16 Lock Nut 9283300 S4 15 Flat Head Screw 8 x 3 9290530 37 5 16 Flat Washer 9251300 55 1 4 T Nut 9285200 2 3 16 Flat Washer 9251100 86 1 4 Flat Washer 9251200 S7 S5 55 1...

Page 12: ...Green 1X 3320188 Rocks 11pk 3 Burgundy 4 Green 4 Yellow 1 Spiral WaveTop 3310101 Part Identification Reduced Part Size 1X 3320356 Big Backyard I D Plaque w hardware 2X 3320172 2 person Glider End 1X...

Page 13: ...4459 ___ Box 1 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 2 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 3 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 4 CARTON I D STAMP __ __ __ __ __ 14459 ___...

Page 14: ...each B29 Wiggle Joist using 4 S2 8 x 1 1 2 Wood Screws The ends of A6 Wiggle Bottom are flush to the sides of each B29 Wiggle Joist and the bottom edge of A6 Wiggle Bottom is flush to the ends of B29...

Page 15: ...tarting at the top A3 Wiggle Board A and following each board down using the included hardware Be sure to attach the correct rocks to the specified boards fig 2 3 When attaching the rocks the screw mu...

Page 16: ...2 C Make sure the cap end is flush to the top of B29 Wiggle Joist and then attach Wiggle Wall Cap Left to the B29 Wiggle Joist with 5 S5 8 x 1 2 Pan Screws fig 3 3 D Repeat Steps A C for the Wiggle W...

Page 17: ...the distance from outside of each B29 Wiggle Joist measures 19 7 8 and then attach the bottom A4 Wiggle Board B to each B29 Wiggle Joist using 4 S2 8 x 1 1 2 Wood Screws fig 4 2 C Attach the remaining...

Page 18: ...to each A3 A4 Wiggle Board starting at the top A4 Wiggle Board B and following each board down using the included hardware Be sure to attach the correct rocks to the specified boards fig 5 2 When att...

Page 19: ...and then attach the bottom Wiggle Wall Cap Left to the B29 Wiggle Joists with 5 S5 8 x 1 2 Pan Screws fig 6 3 D Repeat Steps A C for the Wiggle Wall Cap Right E Attach the rest of A3 Wiggle Wall A an...

Page 20: ...assembly using 3 S1 8 x 1 1 8 Wood Scews fig 7 5 7 6 C Attach 1 B13 Dormer Bottom to the Dormer Assembly with 2 S1 8 x 1 1 8 Wood Screws making sure the top of B13 is tight to the bottom of each B10 D...

Page 21: ...lt with lock washer flat washer and t nut in the hole indicated in fig 8 3 and 8 4 Correct hole usage is very important Warning For your childs safety orientate the swing hangers as shown to ensure yo...

Page 22: ...16 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 9 1 C27 B30 C27 C26 Fig 9 1 2 x SW Post 2 x 4 x 92 1 2 1 x SW Upright 2 x 4 x 50 1 2 1 x SW Support 5 4 x 4 x 48 1 2 C27 B30 C26 Hardwar...

Page 23: ...t washers and lock nut in the bottom hole of Triangle Plate fig 10 3 Make sure Swing End Assembly flares out at an angle fig 10 4 D Attach 2 Glider Hangers to the Swing Beam Assembly using 2 GL7 5 16...

Page 24: ...B27 Left Access and B28 Right Access and attach B15 Ladder Bottom to both access rails with 4 S3 8 x 2 1 2 Wood Screws fig 11 4 C Attach A15 1 1 8 x 18 5 8 Dowels to both B27 Left Access and B28 Righ...

Page 25: ...shown in fig 12 2 Once boards are aligned properly attach together with 7 S3 8 x 2 1 2 Wood Screws and then remove the bolt fig 12 1 C Repeat these steps 3 more times to create 4 Post Assemblies in to...

Page 26: ...ts with lock washer flat washer and t nut fig 13 1 Keep the bolts loose C Attach C24 Wall Mount to C11 SW Floor and C10 SW Top using 2 G5 5 16 x 4 1 2 Hex Bolts with lock washer flat washer and t nut...

Page 27: ...nd t nut per diagonal and to the Post Assembly using 1 LS3 1 4 x 3 Lag Screw with flat washer per diagonal fig 13 2 F Attach 1 C9 Gusset to each C14 Lower Post and to bottom of C11 SW Floor with 2 LS3...

Page 28: ...ies with 2 H6 1 4 x 4 3 4 Hex Bolts with lock washer flat washer and t nut fig 14 1 Keep bolts loose C Make sure assembly is square and then tighten all bolts Hex Bolt Assembly Lock Washer T Nut Flat...

Page 29: ...Post Assembly on both the Swing Wall and Slide Wall Sides using 2 H13 1 4 x 3 1 2 Hex Bolts with lock washer flat washer and t nut per corner Notice that the holes on B16 are closer to the Slide Wall...

Page 30: ...5 Mid Post is 39 3 4 and then attach to B16 Ground Front Back with 2 S2 8 x 1 1 2 Wood Screws fig 16 1 16 2 16 4 C Repeat Steps A B for the back of the the assembly square and then tighten all bolts f...

Page 31: ...20 Floor Front Back and to B19 Floor Joist on the the Swing Wall Side using 5 S2 8 x 1 1 2 Wood Screws F Attach 1 B2 CE Gap Board to each B20 Floor Front Back C12 SL Floor and B19 Floor Joist using 5...

Page 32: ...e 20 B2 CE Gap Boards making sure they are evenly spaced Attach to B19 Floor Joist and both B20 Floor Front Back using 5 S2 8 x 1 1 2 Wood Screws per board fig 18 1 S2 B2 20 x CE Gap Board 1 x 4 x 38...

Page 33: ...asher and t nut as shown in fig 19 1 C Place 1 C16 Mid Roof Block with bevelled edge facing up on top of C15 Mid Post and attach to B23 Mid Wall Roof Support with 2 S2 8 x 1 1 2 Wood Screws as shown i...

Page 34: ...oof Block with bevelled edge facing up and then attach to each C20 SL Roof Support using 2 S2 8 x 1 1 2 Wood Screws per block fig 20 1 S2 C17 2 x SL Roof Support 1 x 4 x 39 7 8 2 x Roof Block 2 x 4 x...

Page 35: ...h 4 S3 8 x 2 1 2 Wood Screws per board fig 21 1 Make sure both C21 Floor Gaps are flush to the top of the floor boards fig 21 2 Slide Side Wall 2 x Floor Gap 2 x 3 x 39 5 8 Hardware Wood Parts 8 x 8 x...

Page 36: ...S0 8 x 7 8 Truss Screw fig 22 2 C Attach 5 more B9 Siding directly above the first and attach to C13 Post and C15 Mid Post with 2 S0 8 x 7 8 Truss Screws per board fig 22 2 A On the Slide Wall side o...

Page 37: ...side Attach using 6 S5 8 x 1 2 Pan Screws with 8 flat washer One screw should be 2 from C13 Post and one screw 2 from C15 Mid Post the rest of the screws should be 8 apart fig 23 1 These directions a...

Page 38: ...rews should be 2 from the bottom of C18 Top Back Front and the bottom screws should be 2 from the top of C19 Window Sill fig 23 2 E Attach the bottoms of Window Mesh to each C19 Window Sill from the i...

Page 39: ...ch to each C19 Window Sill from the outside of the assembly using 2 S2 8 x 1 1 2 Wood Screws per brace Make sure the B22 Window Braces are centred on the pilot holes before attaching fig 24 1 These di...

Page 40: ...etween C18 Top Back Front and C19 Window Sill and at tach with 2 S2 8 x 1 1 2 Wood Screws per divider Make sure the angled tip of B5 Window Dividers points to the centre of the opening fig 24 2 These...

Page 41: ...side of C24 Wall Mount starting at C13 Post attach the 3 remaining B24 Pickets with bevelled edges to the top and facing out to C10 SW Top and C11 SW Floor with 2 S15 8 x 1 3 4 Wood Screws per board A...

Page 42: ...2 H6 1 4 x 4 3 4 Hex Bolts with lock washer flat washer and t nut fig 26 1 Hex Bolt Assembly Lock Washer T Nut Flat Washer Hex Bolt Fig 26 1 1 x Roof Side 2 x 6 x 49 1 2 Hardware Wood Parts 2 x 1 4 x...

Page 43: ...the peak using 1 S4 8 x 3 Wood Screw Repeat this to create 2 Roof Support Assemblies Make sure the supports are tight to each other fig 27 1 B Connect 2 B26 Roof Joists together at the peak using 1 S...

Page 44: ...ith 3 S0 8 x 7 8 Truss Screws per C4 Cedar Roofing Be sure that one C4 Cedar Roofing overlaps the other leaving no gaps fig 28 1 28 2 Fig 28 1 Fig 28 2 Shingles overlap x 10 per side x 30 per side S0...

Page 45: ...A12 Roof Side with 1 S4 8 x 3 Wood Screw and 1 S3 8 x 2 1 2 Wood Screw on each end of the A12 Roof Side fig 29 1 29 2 C Attach Roof to both C16 Mid Roof Blocks with 1 H4 1 4 x 4 Hex Bolt with lock wa...

Page 46: ...rews This board should fit as tight to the peak as possible fig 30 1 30 2 B Tight to the bottom of C6 Gable Block B attach C5 Gable Block A to both B25 Roof Supports with 4 S2 8 x 1 1 2 Wood Screws fi...

Page 47: ...with 2 S2 8 x 1 1 2 Wood Screws per board fig 30 4 F From the inside of the assembly attach the Tarp to each B25 Roof Support and to A12 Roof Side with 11 S5 8 x 1 2 Pan Screws with 8 flat washer Loo...

Page 48: ...oard and C15 Mid Post to each C23 Roof End and to each B25 Roof Support using 5 S2 8 x 1 1 2 Wood Screws per board fig 31 3 2 x Wall Brace 2 x 4 x 7 3 8 2 x Mid Wall Board 1 x 6 x 48 1 2 Hardware Wood...

Page 49: ...1 1 4 x 1 1 2 x 14 Hardware Wood Parts 4 x 8 x 2 1 2 Wood Screw S3 A14 Fig 32 1 B14 S3 Fig 32 2 B14 A14 A14 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into gro...

Page 50: ...arning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas...

Page 51: ...he third hole per strap fig 34 3 D Attach each WW Mount Strap to B20 Floor Front Back with 1 S6 12 x 1 Pan Screw in the top holes and to B29 Wiggle Joists with 1 S7 12 x 2 Pan Screw in the bottom hole...

Page 52: ...and t nut per rail fig 35 2 35 3 B Attach Hand Grip to C13 Post 5 1 2 from floor to bottom of handle using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 35 2 Hardware 2 x 1 4 x 4 Hex Bolt 1 4 lock...

Page 53: ...1 2 Wood Screws per ground stake fig 35 1 35 4 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not c...

Page 54: ...securing sections with 2 S8 12 x 3 4 Pan Screws per section in the middle holes and 2 S6 12 x 1 Pan Screws per section in the outside holes See fig 36 2 for accurate screw placement Hardware 4 x 12 x...

Page 55: ...Screws per block fig 37 1 B Attach A10 SL Support to A8 SL Upright with 2 S3 8 x 2 1 2 Wood Screws fig 37 1 Top view Fig 37 1 A13 S3 S3 S3 A9 A13 A10 A8 1 x SL Upright 2 x 3 x 55 1 x Short Upright 2 x...

Page 56: ...oil and compact making sure A10 SL Support stays level and plumb with fort Finish filling and compacting fig 37 2 Note A9 Short Upright will be placed in hole 2 after attaching the slide to the fort W...

Page 57: ...pan screws Fig 38 1 C13 Fig 38 2 A Place Slide in the centre between C13 Posts on the Slide Wall side opening fig 38 1 B Attach slide to fort through the B2 CE Gap Board and into C12 SL Floor using 4...

Page 58: ...hole 2 align and attach to the slide with 1 Spiral Wave Bracket with 2 S6 12 x 1 Pan Screws as shown in fig 38 5 E Align A8 SL Upright between holes on underside of slide and attach using 1 Spiral Wa...

Page 59: ...utside of the pre drilled C4 Cedar Roofing using 2 S6 12 x 1 Pan Screws with 3 16 flat washer fig 39 2 39 3 C Place the Dormer Assembly from Step 7 over top C7 Dormer Cleat and then fasten with 2 S3 8...

Page 60: ...er Box A In the centre and top of C19 Window Sill attach the Flower Box using the hardware provided fig 40 1 40 2 C19 Fig 40 1 Fig 40 2 C19 Flower box Other Parts 1 x Flower Box with included hardware...

Page 61: ...FOR CUSTOMERS WHO PURCHASED THE DELUXE LOWER CLUBHOUSE ADD ON USE THOSE INSTRUCTIONS STARTING HERE DISREGARD THE REST OF THE STONEYBROOK LODGE INSTRUCTIONS 61...

Page 62: ...o C21 Floor Gap with 5 S5 8 x 1 2 Pan Screws with 8 flat washer fig 41 7 E Attach each P Frame to C13 Post and C15 Mid Post through the tarp with 1 S6 12 x 1 Pan Screw and 2 S5 8 x 1 2 Pan Screw with...

Page 63: ...y attach 1 B4 Lower Trim flush to the edge of the post and tight to the top of B16 Ground Front Back with 3 S2 8 x 1 1 2 Wood Screws fig 42 1 Fig 42 1 S2 B4 C13 B16 Tight to bottom 1 x Lower Trim 1 x...

Page 64: ...sure the top board overlaps the bottom board fig 42 2 D On C15 Mid Post tight to the sides of B9 Siding and tight to the top of B16 Ground Front Back attach B4 Lower Trim with 3 S2 8 x 1 1 2 Wood Scre...

Page 65: ...B9 Siding and the notches in A11 are tight against C13 Post and C15 Mid Post Attach Table Top Assembly to each post using 2 S3 8 x 2 1 2 Wood Screws per post fig 43 3 Fig 43 1 Fig 43 2 S7 Fig 43 3 A1...

Page 66: ...Front Back using 2 S1 8 x 1 1 8 Wood Screws per board fig 43 4 D From outside of fort attach both B1 Cedar Walls to the B9 Siding with 12 S0 8 x 7 8 Truss Screws 2 per siding fig 43 5 Fig 43 4 B1 Fig...

Page 67: ...4 2 Hex Bolt 5 16 x 4 9277340 5 16 Lock Washer 5 16 Flat Washer 5 16 T Nut H3 8 Hex Bolt 1 4 x 2 1 2 9277222 1 4 Lock Washer 1 4 Flat Washer 1 4 T Nut H7 4 Hex Bolt 1 4 x 5 1 2 9277252 1 4 Lock Washer...

Page 68: ...5 16 flat washer x 2 5 16 lock nut 8 x 5 16 Flat Washer 4 x 5 16 Lock Nut Warning Bolt must not exceed 1 2 thread past the nut A Attach 1 Glider End to the Glider Seat using 1 Z 5 16 x 6 Hex Bolt wit...

Page 69: ...ly installed fig 46 1 B Attach 2 Belt Swings to the Bolt Thru Swing Hangers fig 46 1 Fig 46 1 Glider Belt Swings Use an extra Flat W asher If Bolt protrudes beyond T Nut 2 x Belt Swings Other Parts Wa...

Page 70: ...D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get...

Page 71: ...NOTES 71...

Page 72: ...s product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packa...