Auto Stack with Rotate (Without Rotate, Skip rotate function) (Can operate in Manual
functions)
Function
Symptom
Cause
Fix
Hooks Insert
Hooks Don’t Insert
Machine PTO off
Turn PTO on (540)
Power to Solenoid
Check for power supply to
solenoid, wiring loom fault
Solenoid could be faulty
Hook’s Don’t Fully Insert
Hooks Insert pressure
sensor has hit its desired
pressure
Increase Hook insert trigger
pressure
Fault with Pressure
Transducer
Turntable Raise to
Middle
Turntable doesn’t raise at
all
Hooks Insert pressure has
not been achieved
Decrease the trigger
pressure for Hooks Insert
Raises past its middle
position (Before Rotate)
Turntable Lift Rotate Sensor
can’t be found
Faulty rotate sensor
Magnet too far away
from sensor to read
(
Section
6.9
)
CAN Bus wiring fault
Turntable Extend to
Middle
Turntable doesn’t extend at
all
Turntable lift rotary sensor
has not achieved its desired
angle
Sensor Fault
Turntable extends too far
Turntable – Middle
proximity sensor had not
been triggered correctly.
Faulty sensor or adjust
sensor appropriately. Does
LED show on back of sensor
when trigger is presented
(
Section
6.8
)
Wiring Fault
Turntable Rotate
Turntable doesn’t rotate at
all
Turntable – Extend
proximity has timed out due
to sensor not being
triggered.
Faulty sensor or adjust
sensor appropriately. Does
LED show on back of sensor
when trigger is presented
(
Section
6.8
)
Wiring Fault
Turntable rotate doesn’t
rotate all the way
Turntable Rotate rotary
Sensor calibration
Re-calibrate Rotate Rotary
sensor (
Section
6.9
)
Hooks Retract when
rotating
Hook selector valve is stuck
open
Replace Valve
Side Gate opening
(Works in line with
below 2 function)
Not opening at all
Turntable Rotate rotary
sensor trigger has not been
satisfied
Turntable Rotate sensor
may need re-calibrating.
(
Section
6.9
)
No power to solenoid
Check for power supply to
solenoid, wiring loom fault
The sensor may be
damaged and giving false
reading. Check sensor LED
at back
If sensor is ok, check wiring
loom for fault
Side Gates Open too far
Side Gate Left and Right
proximity sensor
The sensor may be
damaged and not reading
the trigger
Make sure the sensor is
close enough to its trigger.
Or it will pass without
triggering (
Section
6.8
)
If sensor is not damaged,
check wiring loom for fault
8
.0
Trouble
s
hooting
8
.
10
Auto Stack
Troubleshooting
Fig. 1
4
9
44
Summary of Contents for Transtacker 4100
Page 61: ...58...
Page 62: ...59...
Page 63: ...11 0 Hydraulic Systems 11 4 Valve Block Schematic Fig 168 60...
Page 67: ...13 0 Maintenance 13 2 Pickup Grease Points Fig 172 64...
Page 68: ...13 0 Maintenance 13 3 Grab Arm Grease Points Fig 173 65...
Page 69: ...13 0 Maintenance 13 4 Turntable A Frame Grease Points Fig 174 66...
Page 70: ...13 0 Maintenance 13 5 Side Gate Grease Points Fig 175 67...
Page 71: ...13 0 Maintenance 13 6 Rear Clamps Grease Points Fig 176 68...
Page 72: ...13 0 Maintenance 13 7 Chassis Grease Points Fig 177 69...
Page 73: ...13 0 Maintenance 13 8 Platform Grease Points Fig 178 70...
Page 74: ...13 0 Maintenance 13 9 Axle Grease Points Fig 179 71...
Page 84: ...16 0 Operators Notes 81...
Page 85: ...82...
Page 86: ...83...
Page 87: ...84...
