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 15 

WARNINGS 

FAILURE TO FOLLOW THE DANGERS, WARNINGS, CAUTIONS, AND INSTRUCTIONS OUTLINED IN THIS 
MANUAL MAY  RESULT IN SERIOUS BODILY INJURY OR DEATH, OR CAUSE DAMAGE TO PROPERTY BY 
FIRE OR EXPLOSION.

 

 

 

Do not use this grill unless all parts are in place.  This unit 
must be assembled properly according to the assembly &    

set-up instructions listed in this manual.  Failure to do so is 

dangerous. 

 

 

Always check your grill for gas leaks and burner obstructions 
before use.  Ask your gas service professional for instructions 

on how to do this. 

 

 

Do not store or use gasoline, other flammable liquids, or va-
pors in the vicinity of this product. 

 

 

Do not store extra liquid propane cylinders within the vicinity 
of this product. 

 

 

Ensure there are no sharp bends in the hose that would inhib-
it gas flow.  

 

 

Do not operate any equipment, including this grill, if there is a 
gas leak present. 

 

 

Do not use a flame to check for gas leaks. 

 

 

Combustible materials should never be within 24 inches of 
this grill in any direction. 

 

 

Do not put anything flammable in the area under the grill. 

 

 

No Big John Grills & Rotisseries equipment should used by 
children. 

 

 

Accessible parts of the grill may be very hot.  Keep children 
away when in use. 

 

 

Big John equipment should never be left unattended or 
moved while in operation. 

 

 

You should exercise reasonable care when operating your 
grill and remember it will be hot during cooking and cleaning. 

 

 

Should the burners go out while in operation, turn off all gas 
valves and turn off gas source. Let stand for 5-10 minutes 

before attempting to relight using the lighting instructions 

found in this manual. 

 

 

Only grill grade lava rock should be used in this grill.  Do not 
use wood, charcoal, ceramic briquettes, landscaping lava 

rock, or other materials.  This grill will not function properly if 

grill grade lava rock is not used. 

 

 

Never lean over an open grill or place hands or fingers on the 
front work shelf or grill grates. 

 

 

Should an excessive flare-up occur, turn off all burners and 
propane tank and wait until fire is out.  Put hood down if appli-

cable to help smother flames. 

 

 

 

Clean your Big John grill thoroughly on a regular basis. 

 

 

Keep any electrical cords or fuel supply hose away from   
heated surfaces at all times, especially when in use. 

 

 

Use heat-resistant barbecue gloves or mitts when operating 
grill. 

 

 

Do not enlarge valve orifices or burner holes when cleaning.  

 

 

Do not attempt to disconnect any gas fittings while your grill 
is in operation. 

 

 

Do not store or lean items against grill surface or fuel cylin-
ders while operating. 

 

 

Liquid propane is NOT natural gas. The attempted use of 
natural gas in a liquid propane unit or liquid propane gas in 

a natural gas unit is dangerous and will void your warranty.  

If you wish to change your unit from LP to NG or vice versa, 

please call a Big John Customer Service Agent to obtain 

required parts. 

 

 

Natural gas and propane connections must meet your local 
zoning codes.  Contact a gas professional to purchase a 

hose and regulator. 

 

 

Do not attempt to disconnect the gas regulator or hose   
assembly while unit is in operation. 

 

 

Do not paint propane tanks any color other than white.  Any 
alteration to tank color may result in tank purging, fire, per-

sonal injury, or death. 

 

 

NEVER store or use propane cylinders indoors. 

 

 

Always keep a propane cylinder in a secure, upright position 
while transporting or storing.  Do not lay tanks on their side. 

 

 

Never keep propane cylinders (full or empty) in a hot      
vehicle. Heat could cause the relief valve to purge propane 

creating a very dangerous situation. 

 

 

Always keep the cylinder valve closed when not in use. 

 

 

Do not store a liquid propane cylinder in/on any part of the 
appliance not intended for such use. Improper storage of a 

cylinder could lead an explosion, fire, personal injury, or 

death. 

 

 

Propane gas is denser than air and will collect in low areas.  
Use caution when dealing with any such fuels. 

 

 

Do not use a dented or rusted liquid propane cylinder as it 
may be hazardous and should be checked by your propane 

dealer. 

 

 

Do not use a propane cylinder with a damaged valve. 

 

 

Although your propane cylinder may appear empty, there 
may still be gas present. The cylinder should be stored and 

transported accordingly. 

 

 

If you see, smell, or hear the hiss of gas escaping from the 
liquid propane cylinder: 

 

1.  Move away from the cylinder 

 

2.  Do not attempt to correct the problem yourself. 

 

3.  Call your fire department. 

Summary of Contents for A2TS

Page 1: ...TING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a professional THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY 526 EAST ROLLING RIDGE DRIVE BELLEFONTE PA 16823 P 814 359 2755 F 814 359 2621 sales bigjohngrills com WARNING Do not ignite this grill without reading the LIGHTING INST...

Page 2: ...RMATION Page 5 4 ASSEMBLY INSTRUCTIONS Page 6 5 SET UP INSTRUCTIONS Page 7 6 OPERATING INSTRUCTIONS Page 8 7 CLEANING CARE INSTRUCTIONS Page 9 8 PARTS LIST Page 10 11 9 ACCESSORY LIST Page 12 10 TROUBLESHOOTING GUIDE Page 13 11 WARRANTY Page 14 12 WARNINGS Page 15 TABLE OF CONTENTS ...

Page 3: ...s indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance DO NOT store a liquid propane cylinder in on any part of an appliance not intended for such use Improper storage ...

Page 4: ...hem Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to a propane gas dealer WARNING We strongly recommend that your LP cylinder be filled by an authorized propane dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Air must be purged f...

Page 5: ...tible or non combustible surface Provide adequate clear ance and ventilation at all times WARNING Use of this grill in high wind conditions may result in poor burner operation low flame blowing out flaring up etc Consider wind direction when planning your outdoor kitchen DO not perform any maintenance until grill is completely cooled down This grill is a lava rock char broiler grill and therefore ...

Page 6: ... and therefore the materials used to build it are of the best quality Because of this the grill weight is considerable and will require 2 people to un package assemble and set up the unit 1 Unbox unit and remove all packing materials tape protective laser paper can be white gray or clear in color and plastic coverings 2 Follow hood assembly instructions if applicable 3 Have plumber or commercial e...

Page 7: ...light ing your grill Heating the grates for approximately 20 minutes prior to using the grill for the 1st time will cure the oil to the grates and get the lava rock ready 6 Turn on gas source and allow system to pressurize takes about 1 minute 7 TO LIGHT THE GRILL Hold a lit long handled butane lighter gun or fireplace match down through the cooking grates next to a burner and open the control val...

Page 8: ...hrough the cooking grate next to a burner and open the control valve black knob is pointing at you The burner will ignite instantly with a POOF sound Remove lighter and open 2nd control valve it will light instantly from the 1st Repeat for each section of the grill you plan to use 7 Once burners are lit adjust the control knobs to set desired temperature Grill will reach 800 in approximately 5 8 m...

Page 9: ...se small wire needle or pipe cleaner to gently wipe away any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smoke will reach all surfaces More cleaning is necessary to keep stainless steel components like the front work shelf bright and new Stainless Steel ...

Page 10: ...4LP Liquid Propane LP Orifice Only 302254NG Natural Gas NG Orifice Only 302241 Stainless Steel Burner Insert Pan End 302242 Stainless Steel Burner Insert Pan Center 302232 Stainless Steel Burner Insert Pan Cap 302221 Stainless Steel Drip Tray 17 5 L x 14 75 W x 0 375 H 301045 Set of 4 Drip Tray Locks If you are in need of additional parts not found on this list please call Big John Grills Customer...

Page 11: ...11 ...

Page 12: ...ainless Steel Hood 301113 SG 3 16 x 40 Steel Griddle with Grease Trap Elevated Above Cooking Grates 301110 SG 2 15 x 30 Steel Griddle with 2 Handles Sits Directly on Cooking Grates 301106 SG 1 15 x 16 Steel Griddle with 1 Stay Cool Handle Sits Directly on Cooking Grates 302205V Stainless Steel Vegetable Grate ...

Page 13: ...13 TROUBLESHOOTING GUIDE At any point in time if you are experiencing problems with your grill call your local Gas Service or Appli ance Service and have them inspect and clean your equipment ...

Page 14: ...and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warranty is established automatically upon receipt of the goods No warranty card or registration procedures are required Outgoing warranty shipments must be F O B factory Bellefonte PA All items requested for return must be r...

Page 15: ...John grill thoroughly on a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enlarge valve orifices or burner holes when cleaning Do not attempt to disconnect any gas fittings while your grill is in operation Do not store or lean items against grill surfac...

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