BIG JOHN PG-36 Owner'S Manual Download

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PARTS LIST

Item #

Description

302110B

Low Pressure Regulator with Brass POL (for use with 100 lb. propane tanks)

302110LL

Low Pressure Regulator with 200K Lime Green QCC-1 (propane tanks less than 100 lbs.)

302107

Brass POL with Black Hand Wheel Connector Only

302102LL

200K Lime Green QCC-1 Connector Only

302120A

6’ Low Pressure Hose

302123A

10’ Low Pressure Hose

302124A

12’ Low Pressure Hose

302127A

15’ Low Pressure Hose

302767

120-CB Adapter for Hose

302763

Cast Iron Air Mixer (Threaded Style - Pre 2013)

302763A

Cast Iron Air Mixer (Press-On Style - 2013 to Present)

302761

Control Valve with Orifice

302762

Chrome Control Knob

302753

36” Triple Burner Assembly - Steel, Threaded Style - Pre 2013

302753A

36” Triple Burner Assembly - Stainless Steel, Press-On Style - 2013 to Present

302764

1/6 Stainless Steel Drip Tray (7” x 6.25” x 2.5”)

302758L

Bolt on Drip Tray Holder - Left Side

302758R

Bolt on Drip Tray Holder - Right Side

302754

PG-36 & PG-52 Manifold

102334

4” Swivel Caster

102344

Caster Wrench

300021

A2FC Folding Leg Cart

301061

A2LB Leg Brace for Folding Leg Cart

Summary of Contents for PG-36

Page 1: ...LING RIDGE DRIVE BELLEFONTE PA 16823 P 814 359 2755 F 814 359 2621 sales bigjohngrills com WARNING Do not ignite this griddle without reading the LIGHTING INSTRUC TIONS first WARNING DO NOT store or use gasoline or other flammable liquids vapors in the vicinity of this griddle An LP Cylinder not connected for use should not be stored in the vicinity of this unit www bigjohngrills com YOU MUST READ...

Page 2: ... 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 12 10 ACCESSORY LIST Page 13 11 TROUBLESHOOTING GUIDE Page 14 12 WARRANTY Page 15 13 WARNINGS Page 16 TABLE OF CONTENTS ...

Page 3: ...s indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance DO NOT store a liquid propane cylinder in on any part of an appliance not intended for such use Improper storage ...

Page 4: ...hem Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to a propane gas dealer WARNING We strongly recommend that your LP cylinder be filled by an authorized propane dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Air must be purged f...

Page 5: ...he cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of leaks light the burners and proceed to cook In the event of a QCC failure your grill will not light or stay lit see page 14 for troubleshooting If you suspect any problems have your grill and tank serviced by a qualified pro...

Page 6: ...e grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control valves on the grill close propane tank valve Then start the lighting procedure from the beginning If the problem persists Check for Leaks If you experience a QCC Failure first check your system for leaks 1 Turn off all cont...

Page 7: ...l completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all times WARNING Use of this griddle in high wind conditions may result in poor burner operation low flame blowing out flaring up etc Avoid these conditions if possible by repositioning griddle If re positioning does not improve ...

Page 8: ... weight is considerable and will require 2 people to un package assemble and set up the unit 1 Unbox the unit and while upside down attach the wheels 2 Bolt drip pan holders to each side of the frame 3 Place 1 6 size stainless steel drip trays into holders and check that they are level 4 If you purchased the Folding Leg Cart open it up and lock the legs 5 Place the Folding Leg Cart on a level area...

Page 9: ...ich provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO LIGHT THE GRIDDLE Make sure all control knobs are CLOSED knobs are parallel to man ifold Open propane cylinder control valve and let system pressurize for 1 minute Hold a lit long handled butane ligh...

Page 10: ...manifold The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and open 2nd control valve it will light instantly from the 1st 8 If for some reason the first burner does not light turn off gas source wait 5 minutes for gas to dissi pate and restart lighting instructions 9 Once burners are lit adjust the control knobs to set desired temperature 10 Your griddle is design...

Page 11: ... a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary j Dry burner thoroughly before replacing into griddle k Then re attach air mixers and manifold with control valves Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike ov en or top ...

Page 12: ...7 120 CB Adapter for Hose 302763 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orifice 302762 Chrome Control Knob 302753 36 Triple Burner Assembly Steel Threaded Style Pre 2013 302753A 36 Triple Burner Assembly Stainless Steel Press On Style 2013 to Present 302764 1 6 Stainless Steel Drip Tray 7 x 6 25 x 2 5 302758L...

Page 13: ...13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC ...

Page 14: ...14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 300021 A2FC Folding Leg Cart 301061 A2LB Leg Brace for Folding Leg Cart 301168 VC 46 46 Green Vinyl Cover for PG 36S ...

Page 15: ... Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve to QCC part that screws into tank from regulator b QCC to Regulator c Regulator to Hose d Entire hose e Hose to Griddle connection f Each Control Valve where it Connects to Manifold g Manifold end cap opposite side from ...

Page 16: ...tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU s or less The more volume of LP fuel you are drawing from the less likely you are to experience a freeze up Once a freeze up occurs you can ether switch tanks or pour warm water over the tank valve and QCC connector Mak...

Page 17: ...and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warranty is established automatically upon receipt of the goods No warranty card or registration procedures are required Outgoing warranty shipments must be F O B factory Bellefonte PA All items requested for return must be r...

Page 18: ... Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your grid dle is in operation DO NOT store or lean items against griddle surface or fuel cylinders while operating Liquid propane is NOT natural gas The attempted use of natural gas in a liquid propane unit or liquid propane gas in a natu...

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