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Copyright 2017 Big John Grills & Rotisseries 

 

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CLEANING & CARE 

SPIDER & INSECT ALERT 

 

All outdoor appliances should be inspected thoroughly for spiders and insects if unit is sitting for a period 

of  time  between  uses.    Propane  and  natural  gas  contain  an  odorant  that  insects  and  spiders  are         

attracted to. This leads them to build webs and nests in burner tubes and around control valves. Nests 

can  form  very  quickly  and  are  prevalent  in  areas  with  wet  and  humid  conditions. We  recommend  the   

regular cleaning and inspection of the burners and control valves as a form of normal maintenance. 

 

1.  Warning Signs of a nest or web: 

a.  The smell of gas 

b.  Burners are hard to light or will not light at all 

 

2.  How to clean the burner tubes: 

a.  Turn off gas and completely disconnect grill from gas source. (let cool completely if previously 

lit) 

b.  Carefully unbolt and remove manifold with control valves from griddle. 

c.  Unbolt and remove each air mixer from burner assembly.   

d.  Unbolt burner tube assembly from griddle and remove.  

e.  Visually inspect inside tubes looking for a cotton-like substance that could be a web or nest. 

f.  If a mud-like substance is found, this is a sign of wasps and should be cleaned immediately 

g.  Use a pipe cleaner to remove any signs of web, nest, or other debris 

h.  Wipe off outside and each hole along burner to ensure nothing is clogging holes 

i.  Rinse with water if necessary 

j.  Dry burner thoroughly before replacing into griddle.   

k.  Then re-attach air mixers and manifold with control valves. 

Remember, open flame cooking can cause significant splatter that can bake onto surfaces.  Unlike oven 
or top burner cooking, the meat is not in a pot or pan and grease laden smoke will reach all surfaces.   

TO CLEAN GRIDDLE PLATE 

1.  Turn off the griddle and wait approximately 10-15 minutes before attempting to clean.  Griddle      

surface will still be warm to touch so wear protective gloves if necessary. 

2.  Using a good griddle scraper, remove any food material left behind.   

3.  Wipe griddle plate down with a paper towel and vegetable oil to prevent rusting. Since the griddle 

surface is steel, it will not rust if properly protected from moisture.  

4.  DO NOT HEAT THE GRILL TO EXTREME TEMPERATURES IN AN ATTEMPT TO CLEAN. YOU 

WILL SCORTCH YOUR COOKING SURFACE AND POSSIBLY RUIN YOUR GRIDDLE. 

5.  Periodically, clean your unit with a griddle brick or by scrubbing with a paper towel and 1/4 cup of   

table salt.  Do not scrub off the black carbon build-up - this is your non-stick surface. 

6.  Store griddle outside or inside.  We recommend you invest in one of our high-quality vinyl covers. 

Summary of Contents for PG-36S

Page 1: ...OPERATING YOUR GAS GRIDDLE WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the griddle was assembled by a professional THIS GA...

Page 2: ...ANE SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...low the griddle to cool completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all time...

Page 8: ...ch the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threaded hole and lock nut against frame B Attachi...

Page 9: ...ch provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO...

Page 10: ...ld The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and push to turn 2nd control valve to the open position it will light instantly from the 1st Do the same for the 3...

Page 11: ...aned immediately g Use a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary...

Page 12: ...Adapter for Hose 302763 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orifice 302762 Chrome Control Knob 302753 36 T...

Page 13: ...n Grills Rotisseries 13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC http www bigjohngrills co...

Page 14: ...7 Big John Grills Rotisseries 14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 301168 VC 46 46 Green Vinyl Cover for PG 36S http www bigjohngrills com pages griddl...

Page 15: ...no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...especially when in use Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your griddle is...

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