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Copyright 2018 Big John Grills & Rotisseries 

 

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Big John products are designed for OUTDOOR USE ONLY!  Only operate this equipment in a      

well-ventilated area.  Do not use in garage, building, or other enclosed area.  Operation of this   

equipment indoors or in a poorly ventilated area may cause an explosion, fire, personal injury, or 

death. 

 

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ONLY use the hose and regulator supplied with this griddle from the manufacturer.  Any attempt to 

use parts found in a hardware store may result in the grill not functioning properly which could lead 

to an explosion, fire, personal injury, or death. 

 

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Do not retrofit any equipment or accessories to the unit that are not part of the original equipment   

provided by Big John Grills & Rotisseries.  Replacement parts must be obtained from the             

manufacturer. Any attempt to change or modify this unit could result in an explosion, fire, personal 

injury to yourself or someone else, or death and will void your warranty. 

 

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Do not touch or allow any contact with the sides, back, or top of griddle after lighting. The unit is           

EXTREMELY HOT!  Allow the griddle to cool completely before touching any metal surface. 

 

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DO not operate griddle within 12” of a combustible or non-combustible surface.  Provide adequate 

clearance and ventilation at all times. 

 

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WARNING! Use of this griddle in high wind conditions may result in poor burner operation (low 

flame, blowing out, flaring up, etc.).  Avoid these conditions if possible by repositioning griddle. If   

repositioning does not improve operation, discontinue use and turn off grill until conditions improve. 

 

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DO NOT perform any maintenance until griddle is completely cooled down. 

 

GENERAL INFORMATION 

Thank you for purchasing a Big John Gas Griddle! We take pride in producing and selling equipment 
made right here in America and are pleased that you recognized the quality and durability of our       
products. Your new Big John griddle is a commercial grade, outdoor piece of cooking equipment. With 
this griddle, you will be able to cook a variety of foods quickly and easily. This griddle is portable     
meaning you can take it and use it anywhere. Big John griddles are used at offsite catering events & 
festivals, restaurants, hotels & resorts, golf courses, personal homes and many more. Please read the 
information provided below before using your griddle for the first time. 

Summary of Contents for PG-72S

Page 1: ...OPERATING YOUR GAS GRIDDLE WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the griddle was assembled by a professional THIS GA...

Page 2: ...ANE SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...low the griddle to cool completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all time...

Page 8: ...h the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threaded hole and lock nut against frame B Attachin...

Page 9: ...h provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO L...

Page 10: ...ld The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and push to turn 2nd control valve to the open position it will light instantly from the 1st Do the same for the 3...

Page 11: ...aned immediately g Use a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary...

Page 12: ...3 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orifice 302762 Chrome Control Knob 302753A 36 Triple Burner Assembly...

Page 13: ...n Grills Rotisseries 13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC http www bigjohngrills co...

Page 14: ...8 Big John Grills Rotisseries 14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 301170 VC 83 83 Green Vinyl Cover for PG 72S http www bigjohngrills com pages griddl...

Page 15: ...no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...specially when in use Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your griddle is i...

Page 19: ...Copyright 2018 Big John Grills Rotisseries 19 This Page Intentionally Left Blank...

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