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READ AND SAVE THESE INSTRUCTIONS

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, 
WILL result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, 
COULD result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, 
MAY result in minor or moderate injury.

IMPORTANT

IMPORTANT indicates a potentially hazardous situation which, if not avoided, 
MAY result in property damage.

Installation Guide
Rev. E
02/01/2021

Improper installation, delivery, or maintenance, including, but not limited to, any of the following actions by the customer or agent of the 
customer will constitute a breach of and will void all warranties:

•  Failure to follow the required installation procedures specified in this Installation Guide and in all other documentation supplied 

with the fans and related equipment including documentation provided by the manufacturers of the individual fan and control 
components;

•  Failure to follow all relevant codes and ordinances, including, but not limited to, the National Electrical Code (United States), 

applicable national and local electrical codes, and state and local building codes;

•  Failure to follow electrical engineering industry standards regarding the approved method of installing solid-state electrical 

equipment having the characteristics of the fans, the fan controls, and their related components, even if such standards are not 
specifically referenced in any instructions or literature supplied by Big Ass Fans or provided by manufacturers.

All trademarks used herein are the properties of their respective owners. No part of this document may be reproduced or translated into 
a different language without the prior written consent of Big Ass Fans. The information contained in this document is subject to change 
without notice. For the most up-to-date information, see the online printable installation guide at 

www.bigassfans.com

Patent: www.bigassfans.com/patents • www.bigassfans.com/product-warranties

Original English Instructions

www.bigassfans.com/support

IMPORTANT SAFETY INSTRUCTIONS

The appliance is not to be used by children or persons with reduced physical, sensory, or mental capabilities, 
or lack of experience and knowledge, unless they have been given supervision or instruction.
Children being supervised should be instructed not to play with the appliance.
Maximum altitude: < 1000 m

Summary of Contents for COLD FRONT 300

Page 1: ...e operaci n y mantenimiento BIGASSFANS COM COLD FRONT 300 COLD FRONT 400 COLD FRONT 500 EXCEPTIONALLY ENGINEERED READ AND SAVE THESE INSTRUCTIONS LISEZ ET CONSERVEZ CES INSTRUCTIONS LEA Y GUARDE ESTAS...

Page 2: ...l Code United States applicable national and local electrical codes and state and local building codes Failure to follow electrical engineering industry standards regarding the approved method of inst...

Page 3: ...e water flow Drain and clean the cooler weekly Remove the cooling media and wash with a garden hose Use Refresh tablets algae killer and or CTT EC cooler treatment tablets mineral treatment One algae...

Page 4: ...to connect the water supply to the cooler CAUTION Do not connect to any water source where water pressure exceeds 120 PSI 8 bar 827 kPa This will cause permanent damage to the cooler Connecting the el...

Page 5: ...120 V Cord Length Cord Size 16 GA 14 GA 12 GA 10 GA 0 50 ft 0 15 m 13 A 18 A 25 A 30 A 50 100 ft 15 30 m 10 A 13 A 18 A 25 A Three Conductor Heavy Duty Extension Cord Requirements 220 230 V Cord Lengt...

Page 6: ...n connected to a water source turn the water supply valve on and the cooler will fill with water The float valve will shut off the water flow when the sump is full Starting the fan Set the fan switch...

Page 7: ...witches cooler between Auto and Manual mode In Auto mode Indicator light will be on Cooler will run when motion is detected When no motion is detected cooler will run for 10 minutes and then shut down...

Page 8: ...l mode Pump On Off Turns pump on and off in Manual mode Auto Manual Mode Switches cooler between Auto and Manual mode In Auto mode Indicator light will be illuminated Cooler will run when motion is de...

Page 9: ...nywhere from every week heavy use to monthly light use The cooling pads act as a filter to remove dust and other particles from the incoming air stream Collected particles and any water impurities wil...

Page 10: ...or repairing all electrical components Ensure all power is disconnected from the cooler before the cooling pads or fan guard are removed to gain access to the fan Tools needed Screwdrivers Pliers Adju...

Page 11: ...a voltage regulator E4 Over Voltage Protection Supply voltage is too high 130 V Try a different circuit Install a voltage regulator E5 Overload Protection Motor is running too hot Check that airflow...

Page 12: ...t float valve Tighten connections and or replace hose washers Water pressure is too high to allow float valve to shut off 120 PSI 8 bar 827 kPa max Reduce water pressure by adding an inline reducer Fl...

Page 13: ...upply Extension cord gauge is too small Replace with heavier cord Motor overheats shuts off and restarts several minutes later Extension cord gauge is too small Replace with heavier cord Inlet air is...

Page 14: ...lace with new fan assembly 5 Secure with four 4 nuts and bolts 6 Replace any wire ties that were removed when uninstalling the old fan assembly 7 Replace black motor wiring plate 8 Reinstall pads and...

Page 15: ...ll cooling pads and guards 7 Reconnect power and test pump Pump troubleshooting Issue Solution s Pump motor will not run when switch is turned on Turn fan on to check for power If fan does not start c...

Page 16: ...saturated with water by using the flow control valve to adjust the water flow Small dry streaks are acceptable Mid summer checkup Make sure the float valve is working properly If the valve sticks the...

Page 17: ...CONTACT US Customer Service 2348 Innovation Drive Lexington KY 40511 USA 877 244 3267 bigassfans com www bigassfans com support Accessories and Replacement Parts www bigassfans com...

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