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ASSEMBLY AND SETUP

IMPORTANT

Carefully examine the carton for damage before opening. If the carton is damaged, notify the shipping 
company immediately.

Install Casters (Cold Front 300 only):

1.  Locate the package of four (4) casters and sixteen (16) bolts and remove from box.
2. Lay box on its side and carefully open bottom of box. DO NOT STAND BOX UPSIDE DOWN.
3. Install the four casters using the bolts.
4. Stand cooler up on casters and remove box.

The cooler has been factory tested and is ready to use. Place the cooler on level ground with the casters locked 
to prevent inadvertent movement.

Connecting the water supply

The cooler comes equipped with a garden hose water source connection. Use a standard garden hose (not 
provided) to connect the water supply to the cooler.

CAUTION

Do not connect to any water source where water pressure exceeds 120 PSI (8 bar/827 kPa). This will cause 
permanent damage to the cooler.

Connecting the electrical supply

IMPORTANT

The cooler should be plugged into a fused or breaker-protected circuit. Refer to the table for circuit size 
requirements. Cold Front 500 models cannot be connected to a GFCI outlet.

Amperage and Circuit Requirements

Model

Volts +/- 10%

Frequency

Min. Circuit Size

Running Amps

Cold Front 300

120 V

60 Hz

15 A

4.1 A

220/230 V

50/60 Hz

10 A

1.8 A

Cold Front 400

120 V

60 Hz

15 A

8.0 A

220/230 V

50/60 Hz

10 A

5.0 A

Cold Front 500

120 V

60 Hz

25 A

16.5 A

220/230 V

50/60 Hz

15 A

8.6 A

CAUTION

Do not exceed the amperage ratings of the extension cord. Undersized extension cords create excessive 
drops in voltage, causing the electric motor to generate excess heat. This results in inefficient motor 
operation and premature motor failure and will void the warranty.

Summary of Contents for COLD FRONT 300

Page 1: ...e operaci n y mantenimiento BIGASSFANS COM COLD FRONT 300 COLD FRONT 400 COLD FRONT 500 EXCEPTIONALLY ENGINEERED READ AND SAVE THESE INSTRUCTIONS LISEZ ET CONSERVEZ CES INSTRUCTIONS LEA Y GUARDE ESTAS...

Page 2: ...l Code United States applicable national and local electrical codes and state and local building codes Failure to follow electrical engineering industry standards regarding the approved method of inst...

Page 3: ...e water flow Drain and clean the cooler weekly Remove the cooling media and wash with a garden hose Use Refresh tablets algae killer and or CTT EC cooler treatment tablets mineral treatment One algae...

Page 4: ...to connect the water supply to the cooler CAUTION Do not connect to any water source where water pressure exceeds 120 PSI 8 bar 827 kPa This will cause permanent damage to the cooler Connecting the el...

Page 5: ...120 V Cord Length Cord Size 16 GA 14 GA 12 GA 10 GA 0 50 ft 0 15 m 13 A 18 A 25 A 30 A 50 100 ft 15 30 m 10 A 13 A 18 A 25 A Three Conductor Heavy Duty Extension Cord Requirements 220 230 V Cord Lengt...

Page 6: ...n connected to a water source turn the water supply valve on and the cooler will fill with water The float valve will shut off the water flow when the sump is full Starting the fan Set the fan switch...

Page 7: ...witches cooler between Auto and Manual mode In Auto mode Indicator light will be on Cooler will run when motion is detected When no motion is detected cooler will run for 10 minutes and then shut down...

Page 8: ...l mode Pump On Off Turns pump on and off in Manual mode Auto Manual Mode Switches cooler between Auto and Manual mode In Auto mode Indicator light will be illuminated Cooler will run when motion is de...

Page 9: ...nywhere from every week heavy use to monthly light use The cooling pads act as a filter to remove dust and other particles from the incoming air stream Collected particles and any water impurities wil...

Page 10: ...or repairing all electrical components Ensure all power is disconnected from the cooler before the cooling pads or fan guard are removed to gain access to the fan Tools needed Screwdrivers Pliers Adju...

Page 11: ...a voltage regulator E4 Over Voltage Protection Supply voltage is too high 130 V Try a different circuit Install a voltage regulator E5 Overload Protection Motor is running too hot Check that airflow...

Page 12: ...t float valve Tighten connections and or replace hose washers Water pressure is too high to allow float valve to shut off 120 PSI 8 bar 827 kPa max Reduce water pressure by adding an inline reducer Fl...

Page 13: ...upply Extension cord gauge is too small Replace with heavier cord Motor overheats shuts off and restarts several minutes later Extension cord gauge is too small Replace with heavier cord Inlet air is...

Page 14: ...lace with new fan assembly 5 Secure with four 4 nuts and bolts 6 Replace any wire ties that were removed when uninstalling the old fan assembly 7 Replace black motor wiring plate 8 Reinstall pads and...

Page 15: ...ll cooling pads and guards 7 Reconnect power and test pump Pump troubleshooting Issue Solution s Pump motor will not run when switch is turned on Turn fan on to check for power If fan does not start c...

Page 16: ...saturated with water by using the flow control valve to adjust the water flow Small dry streaks are acceptable Mid summer checkup Make sure the float valve is working properly If the valve sticks the...

Page 17: ...CONTACT US Customer Service 2348 Innovation Drive Lexington KY 40511 USA 877 244 3267 bigassfans com www bigassfans com support Accessories and Replacement Parts www bigassfans com...

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