Bike-Lift Cruiser 750, User Instruction Manual

Page 1: ...arke Marca Merk Bike Bike Bike Bike Lift Lift Lift Lift Numero di serie Modello Numéro de série Modèle Serial number Model Serien Nummer Modell Numero de serie Modelo Serienummer Model conforme alla direttiva est conforme aux spécifications de la directive complies with the requirements established by directive den Bestimmungen des Erlasses cumple los requisitos de la directiva overeenkomt met het...

Page 2: ...s 6 1 Denomination 6 2 Use Conditions 6 3 Aim 6 4 Working Area 6 5 Noise Chapter 7 Description of the Motorcycle Lift 7 1 Safety Devices 7 2 Standard Accessories 7 3 Optional Accessories Chapter 8 Transporting Displacement and Storage Procedures 8 1 Packing and Transporting 8 2 Unloading and Displacement Procedures 8 3 Receipt and Inspection 8 4 Storage Chapter 9 Installation 9 1 Setting Up 9 2 Se...

Page 3: ...apter 12 Dismantlement and Scrapping 12 1 Dismantlement 12 2 Dismantlement of the Mechanical Structure 12 3 Scrapping Chapter 13 Installation of the Motorcycle Lift Chapter 14 Spare Parts Officine P P B No part of this publication may be reproduced or transmitted in any forms or by any means without the prior written permission of the Manufacturer Changes may be periodically made to the drawings d...

Page 4: ...than what is described herein is the User s complete responsibility and relieves the Manufacturer of all responsibility In accordance with Directive no 98 37 CE and its subsequent modifications or supplements TECHNICIAN shall mean the single person or the people responsible for installation operation check up maintenance cleaning repairing and displacement of the Motorcycle Lift WARNING Never allo...

Page 5: ...concerning inconvenience breakdown or upset arising from a misuse of the Lift from a bad knowledge of the instructions herein contained or from changes and modifications not expressly approved by the Manufacturer Read and understand the User s Instructions Manual before displacing installing using and servicing the Lift Failure to do so could result in personal injury or equipment damage ...

Page 6: ...sed All correspondence concerning your equipment or any required spare parts should include the serial number and the model number Never remove or damage the CE label No liability under the guarantee shall be incurred where the CE label has been removed or altered in any way Changes or esthetical modifications may be made periodically to the Motorcycle Lifts without obligation to notify any person...

Page 7: ...afe and clear instructions on the use and maintenance of the Lift This Manual must be carefully read before use and saved for future reference Here are some ways to take care of your Instructions Manual Do not damage the Instructions Manual Always keep it in good conditions Do not remove add change or re write any part of the Instructions Manual All changes to the Instructions Manual must be made ...

Page 8: ...ons Changes may be periodically made to the drawings data and specifications in this publication without obligation to notify any person of such revision or modification Should substantial changes be made to the Motorcycle Lift such changes will be incorporated in new editions of this Manual TECHNICAL SERVICING Do not attempt to service the product yourself Refer all servicing to P P B s r l s qua...

Page 9: ...nowledge of the control systems position and operation They must know all the features and the characteristics reported in this User s Instructions Manual before use Use other than what is foreseen by the Manufacturer is forbidden Follow all the warnings and the instructions marked on the Lift The working area must be kept free and clean from oil wastes in order to allow safe and easy operation En...

Page 10: ...pare parts different from those recommended by the Manufacturer or making changes not expressly allowed by the Manufacturer relieves P P B s r l of any responsibility Refer all servicing to qualified service personnel only Do not attempt to service this product yourself as removing mechanical parts or safety devices may expose you to grave dangers or risks Ordinary and extraordinary maintenance mu...

Page 11: ...m lifting capacities carefully Model Lifting Capacity Racing 350 Kg 350 Sport 500 Split Kg 500 Sport 500 Gate Kg 500 Max 500 Kg 500 Max 500 Gate Kg 500 Max 500 Twin Arms Kg 500 Cruiser 750 Gate Kg 750 Cruiser 750 Split Kg 750 Garden 750 Kg 750 Garden Floor 750 Kg 750 Frog 500 Kg 500 ...

Page 12: ...above mentioned directives P P B affixes the CE label to the Lift 6 1 DENOMINATION Hydraulic scissor system Lift specifically designed to service and repair motorcycles 6 2 USE CONDITIONS The use of this Lift is restricted to Professionals and qualified Technicians only This Motorcycle Lift is designed to raise the bike for ease of maintenance and service Conceived to be used in motorcycle mainten...

Page 13: ...6 4 WORKING AREA The working area must be properly lightened it must not be exposed to danger of explosion risk of fire or precipitation The Lift will work properly if a high value is set on the following statements Room temperature between 5 and 40 C Humidity between 30 and 90 without condensation STORAGE always store the lift indoors and do not expose it to the weather 6 5 NOISE The Lift and the...

Page 14: ...nd 3 Lifting scissor system made of two legs in the X shape 4 Hydraulic cylinder set in motion by a foot air or electric pump 5 Moving anchor bar with automatic primer it prevents accidental lowering of the tabletop 6 Safety device system made of two toothed rails firmly welded to the base of the lift FIGURE 1 Motorcycle Lift 1 5 4 3 2 6 7 9 8 ...

Page 15: ...EVICES This Lift comes supplied with all the mechanical and hydraulic safety devices required In detail see Figure 1 Mechanical safety bar 5 specifically designed to stop the Lift at the most appropriate working height The stroke of the safety bar is limited by safety locking choices 6 firmly welded to the base of the Lift The safety locking choices are positioned at the following heights 56 cm 67...

Page 16: ...e tabletop 7 2 STANDARD ACCESSORIES This Lift comes supplied with the following items Front safety bar 8 made of bent tubing Removable run up ramp 7 3 OPTIONAL ACCESSORIES Set of fastening belts used to fix the motorcycle to the tabletop Universal front paddock stand Universal rear paddock stand Antiskid rubber or knurled platform Wheel clamp ...

Page 17: ... the lowest part of the Lift with screws The packing includes not only the Motorcycle Lift but also the run up ramp 9 and the front safety bar 8 No more than 5 crates are normally stacked on a wooden pallet All crates are fastened with metal or plastic straps The Motorcycle Lift is always shipped complete with its standard accessories and in perfect condition 8 2 UNLOADING AND DISPLACEMENT PROCEDU...

Page 18: ...uneven or excessively sloping surfaces Always proceed slowly with the fork lift Unloading the millboard crate containing the Motorcycle Lift from the wooden pallet must be carried out by at least four people wearing gauntlets This procedure must be always carried out near the area where the Motorcycle Lift will be installed 8 3 RECEIPT AND INSPECTION Damage or deterioration of the goods may arise ...

Page 19: ...to proof 8 4 STORAGE Before being unpacked and installed the Motorcycle Lift must be stored in a proper place to avoid any undesired operation Store the Motorcycle Lift indoors and do not expose it to the weather To allow safe storage do not unpack the Lift Always place wooden plates under the Lift Room temperature and humidity 5 75 Relative humidity between 30 and 90 Never turn the crate upside d...

Page 20: ...Motorcycle Lift must be placed in the proper position to allow Technicians to work easily and safely Keep the Motorcycle Lift at the minimum safety distance from walls or other equipment during operation The run up ramp must allows to load the bike easily Never place the run up ramp near things that might interfere with normal loading or unloading of the bike CAUTION Never place the Lift on uneven...

Page 21: ...dust Always wear waterproof gauntlets CAUTION Be sure that no dirt dust or bolts are inside the Lift Keep the sliding rails of the scissor and the safety bar rack free from any object which might interfere with their normal operation Always keep the Technicians working area clean Refer to chapter CLEANING AND SERVICING to clean the Motorcycle Lift properly 9 4 PRE OPERATION INSPECTION Always make ...

Page 22: ...he contact protections of the electric wiring and of the plug the plug does not come supplied with the Lift but it has to be installed by the User according to the laws in force in his own country are in perfect conditions The connecting plug is correctly inserted in The control electric wiring between the pump and the push button panel is well positioned it is not twisted it does not interfere wi...

Page 23: ...ycle Lift Keep children and unlicensed people away from the working area The working area represents the minimum space required around the lift for safe operation Drawing lines on the floor to define the working area is strongly recommended No access beyond these lines is allowed 10 2 USE OF THE LIFT This Lift is conceived to raise motorcycles scooters and two wheeled or four wheeled vehicles Thei...

Page 24: ...load be sure that you have fixed it to the tabletop with fastening belts 5 Hydraulic foot pump Press the foot lever Hydro pneumatic unit Press the ascent button Electro hydraulic unit Press the ascent button 6 Do not expose the load to dangerous slope Make sure that the load does not get unbalanced while lifting the table 7 Once you have reached the required working height slightly lower the Lift ...

Page 25: ...ering causing serious damage or sudden jerks Press the ascent button to raise the Lift of approximately 3 cm Disconnect the safety bar 5 through the appropriate side lever Press the descent button When the Lift is at the lowest position unfasten the bike from the belts Take the bike out of the wheel clamp if you have one on the Lift Unload the bike braking if needed ...

Page 26: ...ing the Lift several times The air pressure is too low Make sure that the pressure of the air supply is 116 145 PSI If the pump works but the Lift will fail to go up The oil level inside the pump is too low Remove the engine house casing that covers the pump and check the oil level through the oil filler cap Number 7 Figure 3 If the level is too low pour the hydraulic oil ISO VG 10 into the air pu...

Page 27: ... you press the ascent button the Lift will fail to go up The Lift is not supplied with the air pressure required Check the air connection to the Lift The piston that allows the Lift to go up is blocked Remove the engine house casing that covers the pump and follow the procedure described in Figure 2 If you press the descent button the Lift will fail to go down The piston that allows the Lift to go...

Page 28: ...iver If the lift goes down properly the problem does not concern the pump but the cylinder D 4 Remove the piston E from the cylinder D blowing the compressed air through the connection G Check the O ring F If damaged replace it Put everything back in place greasing the O ring with Vaseline 3 A D G 4 E F D D ...

Page 29: ...river If the lift goes up properly the problem does not concern the pump but the cylinder C 4 Remove the piston E from the cylinder C blowing the compressed air through the connection G Check the O ring F If damaged replace it Put everything back in place greasing the O ring with Vaseline 3 C G 4 E F C A C ...

Page 30: ...019 AIR HOSE COUPLING 2 A30077 VICTAULIC COUPLING 3 A30010 RILSAN HOSE10X8 4 A30016 VICTAULIC COUPLING 10 5 A30066 VICTAULIC COUPLING T SHAPE 6 A30000 SILENCER RUBBER HOSE 7 A00000 OIL FILLER CAP 8 BP3002 AIR PUMP 4 5 1 3 2 7 6 FIGURE 3 8 ...

Page 31: ...n 2 A30077 VICTAULIC COUPLING 8 B60024 SET OF 4 SCREWS M6 9 B60023 SET OF 3 SCREWS M6 10 ACS300 DESCENT CONTROL CYLINDER 11 ACD301 ASCENT CONTROL CYLINDER 12 PA300M PISTON 14 PA303M O RING ELECTRIC PUMP 10 14 12 11 8 9 2 2 FIGURE 4 ...

Page 32: ... ascent button and the engine does not run The emergency stop red button on the yellow switch has been accidentally pressed Release the emergency stop turning the button clockwise Lack of electricity Make sure that the Lift has been plugged into the proper electrical socket The buttons on the yellow switch do not work properly Open the yellow switch and replace the buttons The engine has suffered ...

Page 33: ...s the descent does not work properly Replace the electric valve Number 5 Figure 3 The Lift goes up hardly and slowly The oil is too viscous If the temperature goes below 6 10 the oil decreases its fluidity To solve the problem raise and lower the Lift several times so that the oil temperature goes up ...

Page 34: ... ENGINE 115 VOLT 60HZ 2 OS2002 ELECTRO HYDRAULIC UNIT 3 OS1800 OIL TANK 4 OS1805 OIL FILLER CAP 5 OS2406 ELECTRIC VALVE 240 VOLT 5 OS1156 ELECTRIC VALVE 115 VOLT 6 EL300 ELECTRIC WIRES BOX 7 ER2300 EMERGENCY STOP BUTTON 8 ER2310 BUTTONS PANEL 9 ER4500 YELLOW SWITCH 4 5 1 3 6 2 FIGURE 5 7 8 9 ...

Page 35: ... engaged 11 1 CLEANING Always keep the Motorcycle Lift and the working area perfectly clean Cleaning concerns The Motorcycle Lift The Technicians working area Always wear suitable gauntlets resistant to the substances in use Follow the instructions described on Safety Tables Dispose of used cleaning liquids and of waste materials in a manner that is compatible with the environment Throw them in pr...

Page 36: ...HE WORKING AREA Keep the working area free from any object which might interfere with the Technicians normal activity Keep the working area free from oil and grease tracks which might make the floor slippery Always use suitable vacuum cleaners or cleaning equipment 11 4 PERIODIC INSPECTION To ensure proper Lift operation check what follows once a month Be sure that the mechanical structure of the ...

Page 37: ...the pump Always use the hydraulic fluid FINA HYDRAN TS 10 or equivalent type 11 5 GREASING Check and grease the sliding rails of the scissor regularly Grease all the pins the shafts and the movable parts at least once a month In case of frequent use service the Lift every 15 days ...

Page 38: ... the Lift clean it carefully Refer to Chapter 11 Cleaning and Service To displace the Motorcycle Lift remove all the movable parts following backwards the installation instructions To ensure safe operation refer to Chapter 8 Transporting Displacement and Storage Procedures 12 3 SCRAPPING Scrapping must be carried out safely using the proper accident prevention devices Dispose of the materials comp...

Page 39: ...39 Rubber parts Dispose of the different materials composing the Lift in proper waste disposals Always check the local laws and regulations in force in the country where the Lift is in use ...

Page 40: ...tric system through the plug it does not come as standard equipment according to the local laws and regulations in force The socket must be compulsorily provided with grounding HYDRAULIC CIRCUIT CLEANING a Raise the motorcycle lift up to the maximum position of the mechanical safety through the ascent pedal b Disconnect the safety bar then push the descent pedal to lower the lift c Repeat this pro...

Page 41: ...erial number Item number Required quantity Shipping conditions address and phone number Use only genuine spare parts Replace only with the same or equivalent type recommended by the Manufacturer Regular maintenance will also ensure a long service life CAUTION Replacing spare parts will charge the shipping costs to the Purchaser ...

Page 42: ...42 BIKE LIFT RACING 350 ...

Page 43: ...Cylinder lower pin 500607 1 11 External scissor lower pin 250615 2 12 PVC upper pin 500616 2 13 Cylinder upper pin 250608 2 14 Internal scissor upper pin 500614 1 15 Ramp 250606 1 16 Forks connecting lever 500613 1 17 Side safety wings 250617 2 19 Front safety bar 750633 1 20 Cylinder 500624 1 21 Safety bar 250618 1 22 Long Safety bar fork C0001 1 26 Safety bar knob C0002 1 27 Safety bar spring C0...

Page 44: ...44 BIKE LIFT SPORT 500 ...

Page 45: ...xternal scissor 350602 1 13 Internal scissor 350602 1 14 Gate 350617 1 16 Ramp 500606 1 17 Cylinder 500624 1 18 Engine casing 350625 1 19 Tabletop 350618 1 20 Side safety wings Gate 350617 2 20 Side safety wings Split 350625 2 21 Safety bar 500618 1 22 Split 350901 1 23 Split pin 350857 1 24 Front safety bar 750633 1 25 Long safety bar fork C0001 1 26 Safety bar knob C0002 1 27 Safety bar spring C...

Page 46: ...46 BIKE LIFT MAX 500 ...

Page 47: ...4 2 11 Cylinder upper pin 500614 1 12 External scissor 500602 1 13 Internal scissor 500603 1 14 Gate 500617 1 16 Ramp 500606 1 17 Cylinder 500624 1 18 Engine casing 500625 1 19 Tabletop 500619 1 20 Side safety wings 500624 2 21 Safety bar 750622 1 24 Front safety bar 750633 1 25 Long safety bar fork C0001 1 26 Safety bar knob C0002 1 27 Safety bar spring C0003 1 28 Short safety bar fork C0004 1 29...

Page 48: ...48 BIKE LIFT CRUISER 750 ...

Page 49: ...External scissor 750602 1 13 Internal scissor 750603 1 14 Gate 750618 1 16 Ramp 750606 1 17 Cylinder 750624 1 18 Engine casing 750625 1 19 Tabletop 750628 1 20 Side safety wings Gate 750617 2 20 Side safety wings Split 750632 2 21 Safety bar 750622 1 22 Split 750901 1 23 Split pin 750857 1 24 Front safety bar 750633 1 25 Long safety bar fork C0001 1 26 Safety bar knob C0002 1 27 Safety bar spring ...

Page 50: ...50 CYLINDER POSITION DESCRIPTION QUANTITY 1 Cylinder pipe 1 2 Cylinder rod 1 4 Cylinder head 1 5 Gaskets kit 1 6 Fall proof valve 1 7 Nipples 1 2 5 5 4 5 1 6 7 ...

Page 51: ...51 HYDRAULIC SCHEME FOOT PUMP Pressure Relief Valve ...

Page 52: ...52 HYDRAULIC SCHEME HYDRO PNEUMATIC PUMP OPERATION SCHEME P Air Inlet U Oil Outlet S Oil Tank U Outlet Valve Pump S P ...

Page 53: ...53 HYDRAULIC SCHEME ELECTRO HYDRAULIC PUMP P T CE1 NC EM A8 STF14P M ...

Page 54: ...54 ELECTRIC SCHEME ELECTRO HYDRAULIC PUMP POWER SUPPLY INLET ELECTRIC WIRES BOX EMERGENCY STOP BUTTON DESCENT BUTTON ASCENT BUTTON ...

Page 55: ...55 Motorcycle Lift Check up OIL LEVEL CHECK UP OIL CHANGE GASKETS CHANGE GREASING PINS CHECK UP INCONVENIENCE ...

Page 56: ...56 OIL LEVEL CHECK UP OIL CHANGE GASKETS CHANGE GREASING PINS CHECK UP INCONVENIENCE ...