Bike-Lift SA-07, Use And Maintenance Manual

Page 1: ... Maintenance Manual SA 07 Shock absorber dismantler Bike Bike Bike Bike Lift EUROPE s r l Lift EUROPE s r l Lift EUROPE s r l Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Web site www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...description 10 2 1 Machine name 10 2 2 Shock Absorber Dismantler identification 10 2 3 Intended use and reasonably foreseeable misuse 11 2 4 Technical specifications 11 Standard adapters data 11 2 4 1 3 Safety section 12 3 1 Environmental working values 12 3 2 Sound level 12 3 3 Operator protections 12 3 4 Pictograms 12 3 5 General safety rules 13 4 Transport and handling section 14 4 1 Transport ...

Page 3: ...ing materials 18 6 4 Instructions for a suitable waste treatment 18 6 5 Electrical and electronic equipment waste 19 7 Operation section 20 7 1 Use 21 8 Maintenance section 23 8 1 Maintenance 23 8 2 Cleaning 23 Cleaning of the work areas 23 8 2 1 8 3 Problems and remedies 24 9 Technical diagrams and components section 25 Machine maintenance sheet 26 ...

Page 4: ...midity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the ex...

Page 5: ...r written authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized Warranty conditions 1 3 1 Bike Lift Eur...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...ue la máquina Verklaart op eigen verantwoordelijkh eid dat de machine Marca Marque Trademark Marke Marca Merk Modello Modèle Model Modell Modelo Model Numero di serie Numéro de série Serial number Serien Nummer Numero de serie Serienummer Conforme alla direttiva Est conforme aux spécifications de la directive Complies with the requirements established by directive Die Bestimmungen des Erlasses Cum...

Page 8: ... and pneumatic transmissions Hydraulic fluid UNI 1285 68 Calculation of metal pipes resistance subject to internal pressure 1 8 General regulations and conventions This manual is an integral part of the product and MUST be kept for further reference FOR ANY REQUEST FOR CLARIFICATION CONTACT THE EMPLOYER OR THE BIKE LIFT EUROPE S R L TECHNICAL SERVICE AVOIDING PERSONAL INITIATIVES THAT COULD CAUSE ...

Page 9: ...pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands BLUE round pictogram generally indicates an Obligation for example the obligation to wear certain PPE goggles or the Obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition for example person access prohibition prohibition of hand access while the vehi...

Page 10: ...tification plate fixed in a visible way as indicated in the following picture Figure 1 example of a plate affixed to the machine Refer to these details for ordering spare parts and for any kind of contact with the manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate will void any warranty The machines can be subject to updates ...

Page 11: ...e for applications other than those indicated THIS MACHINE IS DESIGNED ONLY FOR THE INTENDED USE DESCRIBED IN THIS MANUAL ANY OTHER USE IS TO BE CONSIDERED IMPROPER AND THEREFORE THE MANUFACTURER CANNOT BE HELD LIABLE FOR ANY DAMAGES CAUSED BY USE CONSIDERED INAPPROPRIATE OR NOT EXPRESSLY MENTIONED IN THIS USER MANUAL THE MACHINE IS DESIGNED EXCLUSIVELY FOR SINGLE OPERATOR USE 2 4 Technical specif...

Page 12: ...level During the normal conditions of use some measurements were made at the workplace at a distance of 1 meter and at a height of 1 6 meters above the ground The survey was carried out with a sound level meter complying with IEC 651 standard class 1 and the result of the assessment was lower than the minimum limit of action required by the regulations in force 3 3 Operator protections Before star...

Page 13: ...effectiveness of security measures and increase risks for the operator Carefully check the shock absorber dismantler making sure that the moving parts of the machine work perfectly that they do not jam and there are no broken or damaged parts that could jeopardize their operation Have the shock absorber repaired only and exclusively by specialized personnel and only using genuine spare parts Remov...

Page 14: ...ce To remove the packaging cut the nylon tape taking care not to damage the machine or its parts Remove any accessories located above the work surface and make sure that the contents comply with the order and the accompanying documentation 4 3 Disposal of the packaging N B Disposal of the packaging must be done by the purchaser in compliance with the laws in force N B The components of the packagi...

Page 15: ...ding is recommended to be carried out manually or using lifting equipment e g pallet jack Also take into account It is strictly forbidden for things and or people to be near the machine the unloading or loading area and the means of transport during the loading and unloading operations Do not carry out sudden maneuvers when lifting or lowering the load Pay the utmost attention during all handling ...

Page 16: ...e for placing the machine i e without holes yielding parts and its capacity is sufficient to support the weight of the press plus the weight of the accessory parts and any large work piece considering an adequate safety factor If the positioning must be performed on lofts upper floors or elevated areas make sure that the maximum capacity of the lofts or flooring is higher than the weight of the ma...

Page 17: ...the oil level in the tank drops generally following volume absorption by the cylinder volume absorption by the system the discharge of air bubbles left in the pipes it is necessary to fill up the oil level by bringing it to the correct level and checking it with the level indicator ...

Page 18: ...machine proceed according to the following general disassembly procedure Empty the tanks of the hydraulic system Disconnect the mechanical parts WARNING When handling waste it is necessary to have the appropriate Personal Protective Equipment 6 3 Scrapping materials These are non hazardous special waste that can be recovered according to M D of February 5th 1998 Ferrous materials aluminum stainles...

Page 19: ...articipating in the life cycle of these devices producers distributors consumers and operators directly involved in the WEEE treatment 4 reduce the use of hazardous substances in electrical and electronic equipment The decree requires the limitation and elimination of some substances present in WEEE banned lead mercury cadmium hexavalent chromium polybrominated biphenyls and polybrominated dipheny...

Page 20: ...the base of the structure Figure 2 holes in the base of the structure Check the correct operation of the shock absorber dismantler by carrying out a series of maneuvers with no load using the control lever The shock absorber dismantler is equipped with a safety hook in order to carry out any type of maneuver by using the control lever it must be tightened to the ferrule located on the back of the ...

Page 21: ...ing lever Figure 3 Figure 3 piston valve closure Compress the spring until the spring lock Figure 4 is released Figure 4 spring compression Remove the spring lock and release the spring by unloading the piston with the pumping lever Figure 5Errore L origine riferimento non è stata trovata Figure 5 spring lock removal ...

Page 22: ... dismantler to be used by people who have not read these instructions The shock absorber dismantler must not be modified Modifications can reduce or cancel the effectiveness of security measures and increase risks for the operator Carefully check the shock absorber dismantler making sure that the moving parts of the machine work perfectly that they do not jam and there are no broken or damaged par...

Page 23: ...ATIONS WEEKLY It is recommended to periodically clean the press in order to eliminate foreign bodies e g dust foreign and dirty substances etc that could excessively wear out all the moving parts of the press N B ALL MAINTENANCE OR CLEANING OPERATIONS MUST BE CARRIED OUT WITH THE PRESSURE RELEASE KNOB CLOSED AND THE CYLINDER STEM COMPLETELY OUT Remove all foreign bodies from the cylinder stem whic...

Page 24: ... Connect the machine to the local pneumatic network using the supplied quick coupling The two spring pin arms do not slide smoothly on the columns Dust and dirt deposit along the columns Lubricate the sliding parts of the machine with a suitable product The piston stem does not hold the position after the feed and comes back alone There is a loss of air from the cylinder Contact the cylinder repai...

Page 25: ...Operating manual No 057 2 6 0009 R0 Page 25 Version 2018 EN 9 Technical diagrams and components section ...

Page 26: ...chine maintenance sheet Machine no description Serial number Routine maintenance description and frequency Date Type of intervention Intervention description Intervention carried out by Next intervention Notes Intervention type key R routine preventive E emergency ...

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