Bilanciai PTE LW, Manual For Use And Maintenance

Page 1: ...Soc Coop Bilanciai 08 03 2017 Page 1 Code 81320488 PTE LW Forklift Mod PTE_LW Manual for Use and Maintenance ...

Page 2: ...TY 11 1 2 Identification Plate and Capacity Plates 12 1 2 1 Identification Plate 13 1 2 2 Capacity Plate 14 1 2 3 Identification Plate of the Mechanical Unit 15 1 3 Description 16 1 4 Contacting the Technical Customer Service 17 1 4 1 Spare Parts 17 1 5 Warranty 17 2 Safety Prescriptions 18 2 1 Disclaimer 18 2 2 Safety Prescriptions for the Mechanical Unit 18 3 Test Delivery and Installation 20 ...

Page 3: ... Installation 24 3 7 Installing Forks on the PTE_LW Plates 30 3 8 Installing Connecting Cables 36 3 9 Procedure for the Calculation of the Residual Capacity of a Forklift with a Scale Mod PTE_LW 38 4 Technical Data 41 4 1 Dimensions 42 5 Maintenance 43 5 1 Foreword 43 5 2 Maintenance of Mechanical Parts 44 5 2 1 Before every Working Routine 44 5 2 2 Every Working Week 45 5 2 3 Cleaning the Machine...

Page 4: ...Soc Coop Bilanciai 08 03 2017 Page 4 Code 81320488 PTE LW 6 ATTACHMENTS 46 6 1 Connection Diagram 47 6 2 Connection Diagram 48 ...

Page 5: ... the person in charge of the instrument safety to install use and maintain it For no reason the user is authorized to tamper with the installation Refer to the closest Service Centre in case of anomaly Any attempt of disassembling modification by the user or non authorized personnel voids the warranty and the manufacturer is no more responsible for possible damages or injuries The following inform...

Page 6: ...488 PTE LW Some pictures can show the weighing system without safety protections Do not use the installation in such conditions just take away the safety protection for the required reparations and maintenance and then restore the safety protections ...

Page 7: ... or procedure which if not carefully carried out could cause death or serious injury Information or procedure which if not carefully carried out could cause light injury to people or damages to the instrument Information or procedure which if not carefully carried out cause death or serious injury Information or procedure giving the operator advice on how to use the instrument properly to stretch ...

Page 8: ...lift and weigh items on pallet or in crates which weight does not exceed the capacity written on the identification plate To lift loads which center of gravity is within the two centre lines of the forks Unpackaged items can only be weighed if they are steadily and safely placed Any other different use is NOT ALLOWED ...

Page 9: ...es on sloping or not perfectly smooth surfaces It is forbidden to use this machine to lift and weigh which shape and dimensions do not assure stability It is forbidden to drag or pull not perfectly lifted goods It is forbidden to carry people on the forks It is forbidden to weigh the load on just one fork It is forbidden to lift and weigh toxic substances radioactive substances flammable or explos...

Page 10: ...8 PTE LW Carefully follow this manual to operate this device In case you detect something in the device not matching with this manual ask your dealer for clarifications or get in touch with the SOCIETA COOPERATIVA BILANCIAI customer service INSTRUCTION ...

Page 11: ...is declaration complies with the relevant harmonised standards of the European Union 2014 30 UE EMC EN61000 6 3 2007 EN61000 6 4 2007 2014 35 UE LVD EN60950 1 2006 2014 31 UE NAWI EN45501 1992 The product is also suitable for the creation of non automatic weighing instruments approved with the UE Type Approval Certificate in conformance with the requirements of Directive 2014 31 EU NAWI The produc...

Page 12: ...Soc Coop Bilanciai 08 03 2017 Page 12 Code 81320488 PTE LW 1 2 Identification Data and Capacity Plates 2 3 Key 1 Identification plate see fig 1 2 1 page 13 2 Identification plate see fig 1 2 2 page 14 ...

Page 13: ...ation plate of the mechanical unit see fig 1 2 3 page 15 1 2 1 Identification Plate In the identification plate you will find the Serial number and the max capacity Figure 1 2 1 Identification Plate Key 1 Accuracy Class 2 S N serial number 3 Maximum capacity or full scale ...

Page 14: ...1320488 PTE LW 1 2 2 Capacity Plate Figure 1 2 2 Capacity Plate See Key on page 12 Installing a PTE_LW on a forklift modifies the machine so the capacities written by the forklift manufacturer must be properly reduced see paragraph 3 9 on page 38 ...

Page 15: ...nstaller of the scale close to the one by the forklift manufacturer enlists the actual capacities of the forklift with the PTE_LW weighing system on board 1 2 3 Identification Plate of the Mechanical Unit Figure 1 2 3 Identification Plate of the Mechanical Weighing Unit See Key on page 12 INSTRUCTION ...

Page 16: ...20488 PTE LW For no reason the data on the plates can be modified or removed In case of tampering or removal the warranty is void and the manufacturing company is no more in charge of any possible material and economic damage that may be caused 1 3 ...

Page 17: ...is detected by two load cells 1 4 Contacting the Technical Customer Service When specialized technicians are needed because of operating anomalies or failures please directly contact the manufacturer or the closest Service Centre by fax 1 4 1 Spare Parts All spare part orders shall be directly addressed to the manufacturer or the closest Service Centre by fax 1 5 Warranty The warranty terms are sp...

Page 18: ...Extreme environmental events which are not specified in the conditions of use 2 2 Safety Prescriptions for the Mechanical Part Before transporting operating maintaining the machine read carefully the information in this manual in case of doubts contact the closest Service Centre or directly the manufacturer The employer or the person in charge of safety shall provide the operators with individual ...

Page 19: ...tance from the bench edges Do not use faulty forklift and PTE_LW weighing system together Be extremely careful while lifting the load In case forks or lifting columns are tilting rotating before weighing place the forks perfectly horizontal and the lifting columns perfectly vertical Do not lift or weigh the load on just one fork but distribute it uniformly on both forks Do not leave the machine un...

Page 20: ...onents are pointed out This procedure guarantees a working and reliable product as far as all its components are concerned 3 2 Delivery of the Weighing System Carefully respect the instructions on the packaging of the instrument Both the transport and the storage must be carried out with particular care All the goods Coop Bilanciai delivers have been checked before leaving the company The instrume...

Page 21: ...Soc Coop Bilanciai 08 03 2017 Page 21 Code 81320488 PTE LW When receiving the weighing system make sure there are no damages occurred during transport If there are complain to the carrier CAUTION ...

Page 22: ...before the delivery depending on the selected mean of transport This electronic instrument and or its accessories are packed in special carton boxes A PTE_LW usually comes in n 2 metal crates with the following dimensions Weight of the package FEM2 52 Kg each crate Weight of the package FEM3 58 Kg each crate EACH SCALE INCLUDES N 2 PACKAGES ...

Page 23: ... PTE_LW weighing system is made up of n 1 mechanical weighing instrument made up of n 2 metal packages n 1 electronic weighing instrument n 1 bag containing a set of accessories and a manual for use and maintenance 3 5 1 Environmental Conditions The environmental conditions are basic for this weighing system Room Temperature Minimum 10 C Maximum 40 C Humidity 85 U R not condensed CAUTION ...

Page 24: ... LW 3 6 Installation The installation shall be carried out by specialized and properly trained personnel Remove the securing screws in the protection of the package Remove the upper part Remove the clamping screws from the lower part of the package WARNING ...

Page 25: ...anciai 08 03 2017 Page 25 Code 81320488 PTE LW To lift the PTE_LW from the package use suitable eyebolts with adjustable bracket NOT in the package The eyebolts must be fixed in the 2 holes M10 on the PTM_LW plate ...

Page 26: ...Remove the forks from the forklift front Clean carefully the front part and the coupling rail of the scale Place the pillar of the forklift perfectly vertical and lift the front of the forklift enough to allow the coupling of the PTE_LW with the upper brackets ...

Page 27: ...Soc Coop Bilanciai 08 03 2017 Page 27 Code 81320488 PTE LW Lift very carefully the scale place it on the forklift rails DANGER ...

Page 28: ... PTE LW During such operations use all means and precautions to avoid injury to the installer Be particularly careful so that the PTM_LW is perfectly coupled with the forklift rails thanks to the upper brackets preventing the PTM_LW to fall off WARNING ...

Page 29: ...Soc Coop Bilanciai 08 03 2017 Page 29 Code 81320488 PTE LW The lifting eyebolts of the scale must be removed to prevent the operators to use them for towing or any other purpose ...

Page 30: ...Soc Coop Bilanciai 08 03 2017 Page 30 Code 81320488 PTE LW ...

Page 31: ...Soc Coop Bilanciai 08 03 2017 Page 31 Code 81320488 PTE LW 3 7 Installing Forks on PTE_LW Plates ...

Page 32: ...Soc Coop Bilanciai 08 03 2017 Page 32 Code 81320488 PTE LW ...

Page 33: ...Soc Coop Bilanciai 08 03 2017 Page 33 Code 81320488 PTE LW ...

Page 34: ...Soc Coop Bilanciai 08 03 2017 Page 34 Code 81320488 PTE LW Remove the Locking Safety Screws ...

Page 35: ...Soc Coop Bilanciai 08 03 2017 Page 35 Code 81320488 PTE LW ...

Page 36: ...Soc Coop Bilanciai 08 03 2017 Page 36 Code 81320488 PTE LW ...

Page 37: ...op Bilanciai 08 03 2017 Page 37 Code 81320488 PTE LW To move the crosswise PTE_LW on the forklift plate make use of the locking knobs on the scale upper side Unlocked Scale it is possible to move it crosswise ...

Page 38: ...Soc Coop Bilanciai 08 03 2017 Page 38 Code 81320488 PTE LW Locked Scale Note ...

Page 39: ...88 PTE LW Carry out the checks and if needed the related adjustments when the forklift is on a leveled surface and when the pillars are perfectly vertical 3 8 Installing Connecting Cables Connecting cable to instrument Connecting cable between plates ...

Page 40: ...Soc Coop Bilanciai 08 03 2017 Page 40 Code 81320488 PTE LW Refer to the manual of the electronic device for its connection Connecting cable between plates Note ...

Page 41: ...ion of the Residual Capacity of a Forklift with a Scale Mod PTE_LW X distance between front plane of the forks to axle of the wheels C distance between front plane to estimated centre of the load Qn forklift nominal capacity R fork thickness CG scale centre of gravity M weight of the scale ...

Page 42: ...dard version where PTE_LW fem3 CG 75 in standard version M 98 in standard version S 152 in standard version This formula can be used just in case the forklift shows the manufacturer s plate with nominal capacity Qn determined by the load height and its position on the forks C Without such data it is not possible to calculate the residual capacity of the forklift Another plate shall be applied abov...

Page 43: ...age 43 Code 81320488 PTE LW COOP BILANCIAI refuses any responsibility in case this plate is not applied X and R must be measured on the forklift C and Qn are on the manufacturer s plate CG M and S are supplied by Coop Bilanciai Notes ...

Page 44: ...Soc Coop Bilanciai 08 03 2017 Page 44 Code 81320488 PTE LW Technical Data 4 ...

Page 45: ...Soc Coop Bilanciai 08 03 2017 Page 45 Code 81320488 PTE LW 4 1 Dimensions Mod A B C D E F G H Fem 2 231 126 148 188 152 383 409 406 ...

Page 46: ...rized personnel to work on the forklift and weighing instrument unit Do not modify any part of the machine with welding and piercing as they can affect the operation and the safety conditions To allow a constant and regular operation of this weighing system and avoid the invalidation of the warranty every part shall be replaced with genuine spare parts only Only technicians authorized by Coop Bila...

Page 47: ...ical Parts 5 2 1 Before every Working Routine The operator must make sure the operative safety through visual and functional checks The visual check is positive if Forks are not visibly damaged curved or severely worn And do not have cracks or fissures The scale must be locked on forks ...

Page 48: ...8 Code 81320488 PTE LW Locked Scale 5 2 2 Every Working Week Clean the machine 5 2 3 Cleaning the Machine Never clean the machine with petrol solvents or other flammable liquids Instead use a non toxic and non corrosive detergent WARNING ...

Page 49: ... be disposed of respecting the law in force 5 2 4 Greasing This scale does not need greasing but its forks which must be greased periodically to make their motion easier Use proper grease for this purpose 5 2 5 Disposal According to the EU Directives or the law in force in the countries where the machine is operated the user is in charge of the disassembly and disposal of the components of the mac...

Page 50: ...Soc Coop Bilanciai 08 03 2017 Page 50 Code 81320488 PTE LW Attachments 6 ...

Page 51: ...Soc Coop Bilanciai 08 03 2017 Page 51 Code 81320488 PTE LW 6 1 Connection Diagram ...

Page 52: ...Soc Coop Bilanciai 08 03 2017 Page 52 Code 81320488 PTE LW 6 2 Connection Diagram ...