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Part No. 500264

Form No. F082704A

WARNING: DO  NOT

1. 

DO NOT

 run engine in an enclosed

area.  Exhaust gases contain carbon
monoxide, an odorless and deadly poison.

2. 

DO NOT

 place hands or feet near

moving or rotating parts.

3. 

DO NOT

 store, spill or use gasoline

near an open flame, or devices such as a
stove, furnace, or water heater which use
a pilot light or devices which can create a
spark.

4. 

DO NOT

 refuel indoors where area is

not well ventilated.  Outdoor refueling is
recommended.

5. 

DO NOT

 fill fuel tank  while engine is

running.  Allow engine to cool for 2
minutes before refueling.  Store fuel in
approved safety containers.

6. 

DO NOT

 remove fuel tank cap while

engine is running.

7. 

DO NOT 

operate engine when smell of

gasoline is present or other explosive
conditions exist.

8. 

DO NOT

 operate engine if gasoline is

spilled.  Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.

9. 

DO NOT

 transport unit with fuel in tank.

10. 

DO NOT

 smoke when filling fuel tank.

11. 

DO NOT

 choke carburetor to stop

engine.  Whenever possible, gradually
reduce engine speed before stopping.

12. 

DO NOT

 run engine at exces-

sive speeds.  This may result in
injury

laws apply on federal lands.

21. 

DO NO

T touch hot muffler, cylinder, or

fins because contact may cause burns.

22. 

DO NOT

 run engine without air cleaner

or air cleaner cover.

23. 

DO NOT

 operate during excessive

vibration!
24. 

DO NOT

 leave machine unattended

while in operation.

25. 

DO NOT

 park machine on a steep grade

or slope.

WARNING: DO

1. 

ALWAYS DO

  remove the wire from the

spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.

2. 

DO

 keep cylinder fins and governor

parts free of grass and other debris
which can affect engine speed.

3. 

DO

 pull starter cord slowly until resis-

tance is felt.  Then pull cord rapidly to  avoid
kickback and prevent hand or arm injury.

4. 

DO

 examine muffler periodically to be

sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.

5. 

DO

 use fresh gasoline. Stale fuel can

gum carburetor and cause leakage.

6. 

DO

 check fuel lines and fittings frequently

for cracks or leaks.  Replace if necessary

7. 

Follow

 engine manufacturer operating

and maintenance instructions.

8. 

Inspect 

machine and work area before

starting unit.

SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
LIT. BAG & CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROUBLESHOOTING
WARRANTY PROCEDURE

Page 2 of 12

TABLE OF CONTENTS

10 - 12

12

12

6 - 8

4

4

3

3

2

VIBRATION

VIBRATION LEVEL   1.1g

Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 05/19/95 under the
conditions listed:

SOUND

6

7

8

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”

& /or damage to unit.

13. 

DO NOT

 tamper with governor springs,

governor links or other parts which may
change the governed engine speed.

14. 

DO NOT

 tamper with the engine speed

selected by the engine manufacturer.

15. 

DO NOT

 check for spark with spark plug

or spark plug wire removed.  Use an
approved tester.

16. 

DO NOT

 crank engine with spark plug

removed.  If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.

17. 

DO NO

T strike flywheel with a hard

object or metal tool as this may cause
flywheel to shatter in operation.  Use proper
tools to service engine.

18. 

DO NOT

 operate engine without a

muffler.  Inspect periodically and replace, if
necessary.  If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.

19. 

DO NOT

 operate engine with an

accumulation of grass, leaves, dirt or other
combustible material in the muffler area.

20. 

DO NOT

 use this engine on any forest

covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator.  In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.  Federal

5

IN THE INTEREST OF SAFETY

WARNING: 

The Engine Exhaust from this product contains chemicals known

to the State of California to cause cancer, birth defects or other reproductive harm.

5, 9

Sound tests conducted were in accordance with 2000/14/EEC and
were performed on 2/21/2002 under the conditions listed:

NOTE:

 Sound power level listed is the highest value for any model in this manual.

Please refer to serial plate on the unit for the sound power level for your model.

106 dB

WIND DIRECTION:

HUMIDITY:

TEMPERATURE:

BAROMETRIC PRESSURE:

GENERAL CONDITION:

30.06" Hg (763mm Hg)

67 %

South West

5 MPH (8.0 kmh)

72°  F  (22.2° C)

Sunny

WIND SPEED:

WIND DIRECTION:

HUMIDITY:

TEMPERATURE:

BAROMETRIC PRESSURE:

29.98" Hg (761mm Hg)

63.5 %

South

2 MPH (3.2 kmh)

80°  F  (25° C)

Sunny

WIND SPEED:

GENERAL CONDITION:

(BC2402HE MODEL)

Sound level of 93 dBA at operator position

Summary of Contents for BC2401IC

Page 1: ...ade Drive Belt for BC2401 2402 BC2402IC BC2402H BC2402HE BC2402ICE Patent Number D386768 BC2402IC BC2402H BC2402HE BC2402ICE ENGINE H P 13 9 70 kW 13 9 70 kW 13 9 70 kW 13 9 70 kW ENGINE TYPE B S INTEK OHV HONDA HONDA B S INTEK OHV ENGINE MODEL NO MODEL 21 GXV390 V390K1DE33 MODEL 21 ENGINE FUEL CAP 3 0 qt 2 8 L 2 3 qt 2 18 L 2 3 qt 2 18 L 3 0 qt 2 8 L ENGINE OIL CAP 1 5 qt 1 4 L 1 20 qt 1 13 L 1 2...

Page 2: ... of 12 TABLE OF CONTENTS 10 12 12 12 6 8 4 4 3 3 2 VIBRATION VIBRATION LEVEL 1 1g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed SOUND 6 7 8 THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNL...

Page 3: ...e this equipment GENERAL SAFETY ASSEMBLY Your Billy Goat Brush Cutter is shipped from the factory in one carton completely assembled except for the upper handle and front guard bar 9 10 1 REMOVE unit from carton and allow upper handle item 40 to lay on ground behind unit Set guard bar Item 31 to the side for now 2 REMOVE hardware items 115 117 141 143 144 from temporary storage positions on lower ...

Page 4: ...enclosed area INSTRUCTION LABELS These labels should be included on your Brush Cutter If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replace ment labels Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING 400268 WARNING 14 Label Re...

Page 5: ...oose blade bolt loose blade adapter key loose engine or lodged foreign objects Note See parts list for proper blade bolt torque specifications See trouble shooting section on page 12 The Brush Cutter blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever ...

Page 6: ...Part No 500264 Form No F082704A Page 6 of 12 PARTS DRAWING 18 BC2402HE BC2402H BC2402IC BC2402ICE ...

Page 7: ...850237 2 850237 2 34 Spindle WA BC2400 500174 1 500174 1 500174 1 500174 1 35 Bearing 7 8 ID Sealed Press 500101 2 500101 2 500101 2 500101 2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 BORE 500253 1 500253 1 500253 1 500253 1 39 Lever Control Blade 500312 1 500312 1 500312 1 500312 1 40 Handle Upper BC...

Page 8: ...171003 23 142 Bracket Clutch Cable Guard 500321 1 500321 1 500321 1 500321 1 143 Screw Cap 5 16 18 x 1 3 4 8041031 7 8041031 7 8041031 9 8041031 9 144 Screw Cap 5 16 18 x 2 1 2 8041034 1 8041034 1 8041034 1 8041034 1 145 Guide Rope 830533 2 830533 2 146 Grip Lever 500181 2 500181 2 500181 2 500181 2 147 Label Start Stop Toggle 500329 1 148 Screwcap 5 16 18 X 3 4 8041026 1 8041026 1 8041026 1 80410...

Page 9: ...t stops again Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting Fo...

Page 10: ...50 in place next to the crankshaft drive pulley 9 at the rear of the machine TRANSAXLE DRIVE BELT Tools required 1 2 inch socket 1 2 inch universal extension bar pry bar or long screw driver adequate support for machine 1 Disconnect spark plug wire 2 Support rear of unit to allow access to underside of the machine towards the rear Note Unit is heavy Be sure support is adequate to prevent personal ...

Page 11: ...sal joint is not available you may remove the neutral stop bolt Item 115 and associated nuts 116 117 to allow the idler arm to swing back and allow access to the screws 103 holding the belt guide 149 6 With the guides loose slip the blade drive belt 29 out of the groove on the drive pulley and down past the pulley Note It is necessary to remove the transaxle drive belt 10 from its groove to allow ...

Page 12: ... DECREASE CABLE TENSION MINIMUM FORCE 10 LBS WHEN FULLY DEPRESSED Fig 4 Remove debris see page 5 Contact an engine servicing dealer for engine problems see page 10 Adjust clutch cable See page 10 Wheel Drive Clutch Adjustment Self propelled drive will not release Clutch cable out of adjustment Engine is locked will not pull over Debris locked against blade Engine problem No self propelling Clutch ...

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