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Part No. 500264

Form No. F082704A

Literature

Assy

Check

Literature Assy
500263

Per Model

PACKING CHECKLIST

11

Check

Briggs & Stratton

Engine

Manual

Check

Honda

(English)

These items should be included in your carton.  If
any of these parts are missing, contact your dealer.

Check

Bar Guard WA
500235

Check

Handle Upper
Assembly
500256

Check

Honda W/Electric
Start 

(English)

Page 3 of 12

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.

       Use of Eye and Breathing protection is recom-
       mended when using this machine.

·DO NOT

 place hands or feet beneath cutting deck, near

 debris outlet or near any moving parts.

·DO NOT

 start engine or operate unit with bystanders in or

near the work area.

·DO NOT

 start or operate machine with blade or drive clutch

engaged.

                    PUT OIL IN ENGINE BEFORE  STARTING.

Read all safety and operating instructions
before assembling or starting this unit.

·DO NOT

 operate during excessive vibration.

·DO NOT

 perform any maintenance or inspection until engine has

been turned off and has come to a complete stop, and the spark
plug has been removed

·DO NOT

 operate machine with guards removed.

·DO NOT

 use this machine for cutting areas containing rock,

glass, string like material, wire, rags, cans, metal, or other non-
organic material.

·DO NOT 

operate this machine on slopes greater than specified

on page 1.

·DO NOT

 operate machine near any hot or burning debris, or any

toxic or explosive material.

·DO NOT

 allow children to operate this equipment.

GENERAL SAFETY

ASSEMBLY

Your Billy Goat Brush Cutter is shipped from the
factory in one carton, completely assembled except
for the upper handle, and front guard bar.

9

10

1. 

REMOVE 

unit from carton and allow upper handle (item 40) to lay on

ground behind unit. Set guard bar(Item 31) to the side for now.
2.  

REMOVE

 hardware items 115, 117, 141, 143, & 144 from temporary

storage positions on lower handle (items 51, & 52).
3. 

ATTACH 

upper handle to lower as shown below, and securely tighten

all fasteners. For easy alignment of handles during installation, loosen the
four screws that secure the lower handles.  Line up and hand tighten all
handle hardware before final tightening.  Note: Be sure the engine starter
rope is properly installed in the starter rope guide (item 145) before
tightening the corresponding fasteners. NOTE: Be sure to tighten
hardware that secures that handle braces (Item 5,6) to the transaxle.
4. 

REMOVE

 hardware items 102, 103, 117, 119, 124, 141, & 152 from

temporary storage positions on deck and skid assy at front of unit
(items 2, 155, & 156)
5. 

ATTACH 

guard bar(Item 31) to deck as shown below. Install the center

bolts(Item 153) first, and install the bolts that fasten through the sides of
the deck last.  Securely tighten all fasteners.  Note: Hardware items 117,
119, & 141 are used to secure both the front skid attachment and the
sides of the guard bar.  Be sure both are securely attached.
6. 

CONNECT

 spark plug wire to spark plug.

Use of Ear Protection is recommended while
operating this machine.

DISCONNECT SPARK PLUG WIRE
BEFORE ASSEMBLING UNIT.

NOTE: Electric start units are shipped without a
battery.  The battery bracket is designed to use
CB18 series, C50 series, SC50 series, or MCB50
series dry or wet cell batteries with a 17.2 Ah
minimum rating.

Summary of Contents for BC2401IC

Page 1: ...ade Drive Belt for BC2401 2402 BC2402IC BC2402H BC2402HE BC2402ICE Patent Number D386768 BC2402IC BC2402H BC2402HE BC2402ICE ENGINE H P 13 9 70 kW 13 9 70 kW 13 9 70 kW 13 9 70 kW ENGINE TYPE B S INTEK OHV HONDA HONDA B S INTEK OHV ENGINE MODEL NO MODEL 21 GXV390 V390K1DE33 MODEL 21 ENGINE FUEL CAP 3 0 qt 2 8 L 2 3 qt 2 18 L 2 3 qt 2 18 L 3 0 qt 2 8 L ENGINE OIL CAP 1 5 qt 1 4 L 1 20 qt 1 13 L 1 2...

Page 2: ... of 12 TABLE OF CONTENTS 10 12 12 12 6 8 4 4 3 3 2 VIBRATION VIBRATION LEVEL 1 1g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed SOUND 6 7 8 THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNL...

Page 3: ...e this equipment GENERAL SAFETY ASSEMBLY Your Billy Goat Brush Cutter is shipped from the factory in one carton completely assembled except for the upper handle and front guard bar 9 10 1 REMOVE unit from carton and allow upper handle item 40 to lay on ground behind unit Set guard bar Item 31 to the side for now 2 REMOVE hardware items 115 117 141 143 144 from temporary storage positions on lower ...

Page 4: ...enclosed area INSTRUCTION LABELS These labels should be included on your Brush Cutter If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replace ment labels Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING 400268 WARNING 14 Label Re...

Page 5: ...oose blade bolt loose blade adapter key loose engine or lodged foreign objects Note See parts list for proper blade bolt torque specifications See trouble shooting section on page 12 The Brush Cutter blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever ...

Page 6: ...Part No 500264 Form No F082704A Page 6 of 12 PARTS DRAWING 18 BC2402HE BC2402H BC2402IC BC2402ICE ...

Page 7: ...850237 2 850237 2 34 Spindle WA BC2400 500174 1 500174 1 500174 1 500174 1 35 Bearing 7 8 ID Sealed Press 500101 2 500101 2 500101 2 500101 2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 BORE 500253 1 500253 1 500253 1 500253 1 39 Lever Control Blade 500312 1 500312 1 500312 1 500312 1 40 Handle Upper BC...

Page 8: ...171003 23 142 Bracket Clutch Cable Guard 500321 1 500321 1 500321 1 500321 1 143 Screw Cap 5 16 18 x 1 3 4 8041031 7 8041031 7 8041031 9 8041031 9 144 Screw Cap 5 16 18 x 2 1 2 8041034 1 8041034 1 8041034 1 8041034 1 145 Guide Rope 830533 2 830533 2 146 Grip Lever 500181 2 500181 2 500181 2 500181 2 147 Label Start Stop Toggle 500329 1 148 Screwcap 5 16 18 X 3 4 8041026 1 8041026 1 8041026 1 80410...

Page 9: ...t stops again Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting Fo...

Page 10: ...50 in place next to the crankshaft drive pulley 9 at the rear of the machine TRANSAXLE DRIVE BELT Tools required 1 2 inch socket 1 2 inch universal extension bar pry bar or long screw driver adequate support for machine 1 Disconnect spark plug wire 2 Support rear of unit to allow access to underside of the machine towards the rear Note Unit is heavy Be sure support is adequate to prevent personal ...

Page 11: ...sal joint is not available you may remove the neutral stop bolt Item 115 and associated nuts 116 117 to allow the idler arm to swing back and allow access to the screws 103 holding the belt guide 149 6 With the guides loose slip the blade drive belt 29 out of the groove on the drive pulley and down past the pulley Note It is necessary to remove the transaxle drive belt 10 from its groove to allow ...

Page 12: ... DECREASE CABLE TENSION MINIMUM FORCE 10 LBS WHEN FULLY DEPRESSED Fig 4 Remove debris see page 5 Contact an engine servicing dealer for engine problems see page 10 Adjust clutch cable See page 10 Wheel Drive Clutch Adjustment Self propelled drive will not release Clutch cable out of adjustment Engine is locked will not pull over Debris locked against blade Engine problem No self propelling Clutch ...

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