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Part No. 500264

Form No. F082704A

Page 7 of 12

19

PARTS

LIST

 ITEM 

BC2402HE

BC2402H

BC2402ICE

BC2402IC

NO.

      DESCRIPTION

Part No

QTY

Part No

QTY

Part No

QTY

Part No

QTY

1

Deck Assembly with labels 

500239

1

500239

1

500239

1

500239

1

2

Deck WA BC2401

500266

1

500266

1

500266

1

500266

1

3

Deflector Front BC2400 

500125

1

500125

1

500125

1

500125

1

4

Base Assembly with labels 

500240

1

500240

1

500240

1

500240

1

5

Handle Brace Left

500196

1

500196

1

500196

1

500196

1

6

Handle Brace Right

500200

1

500200

1

500200

1

500200

1

7

Door Base Engine

500233

1

500233

1

500233

1

500233

1

8

Transaxle 3 SPD BC2400 

500342

1

500342

1

500342

1

500342

1

9

Pulley 5.0" OD ‘A’ Sec. 

830180

1

830180

1

830180

1

830180

1

10

Belt Traction Drive 

500119

1

500119

1

500119

1

500119

1

11

Plate Pivot Idler / Shifter 

500122

1

500122

1

500122

1

500122

1

12

Shifter Pivot WA 

500169

1

500169

1

500169

1

500169

1

13

Pulley Idler 

800260

1

800260

1

800260

1

800260

1

14

Wheel & Tire 16" AG SP LH 

500343

1

500343

1

500343

1

500343

1

15

Wheel & Tire 16" AG SP RH 

500344

1

500344

1

500344

1

500344

1

16

Arm Idler WA 

500170

1

500170

1

500170

1

500170

1

17

Cable Clutch Blade BC2400 

500259

1

500259

1

500259

1

500259

1

18

Cable Clutch Drive BC2400 

500327

1

500327

1

500327

1

500327

1

19

 Bar Shift T-axle 

500121

1

500121

1

500121

1

500121

1

20

Angle Support T-axle 

500127

1

500127

1

500127

1

500127

1

21

Rod Link Shifter 

500144

1

500144

1

500144

1

500144

1

22

Tube Shift With Grip 

500171

1

500171

1

500171

1

500171

1

23

Clutch Brake

500338

1

500338

1

500338

1

500338

1

24

Grip 3/4 ID - Black 

610102

1

610102

1

610102

1

610102

1

25

Tube Pointer 

500184

1

500184

1

500184

1

500184

1

26

Plate Mount Idler WA 

500228

1

500228

1

500228

1

500228

1

27

Pulley Idler 4.5" OD X 3/8 

500270

1

500270

1

500270

1

500270

1

28

Hub Cap

900486

2

900486

2

900486

2

900486

2

29

Belt Blade Drive 

500237

1

500237

1

500237

1

500237

1

30

Spacer Spindle BC2401 

500232

1

500232

1

500232

1

500232

1

31

Bar Guard WA BC2401

500235

1

500235

1

500235

1

500235

1

32

Bushing Shifter 

500130

1

500130

1

500130

1

500130

1

33

Washer Hub Cap

850237

2

850237

2

850237

2

850237

2

34

Spindle WA BC2400 

500174

1

500174

1

500174

1

500174

1

35

Bearing 7/8" ID Sealed Press 

500101

2

500101

2

500101

2

500101

2

36

Shaft Drive Blade 

500107

1

500107

1

500107

1

500107

1

37

Spacer Spindle Bearing 

500115

1

500115

1

500115

1

500115

1

38

Pulley 7" OD x 7/8" BORE

500253

1

500253

1

500253

1

500253

1

39

Lever Control Blade

500312

1

500312

1

500312

1

500312

1

40

Handle Upper BC2400 

500243-S

1

500243-S

1

500243-S

1

500243-S

1

41

Grip Handle 1 ID x 7.5 

500267

2

500267

2

500267

2

500267

2

42

Lever Control Clutch

500142

1

500142

1

500142

1

500142

1

43

Bushing Lever Control 

500152

4

500152

4

500152

4

500152

4

44

Fitting Mount Cable

500187

2

500187

2

500187

2

500187

2

45

Engine 13 HP Honda GXV390  Electric Start

500333

1

-

-

-

-

-

-

Engine 13 HP Honda GXV390 

-

-

500334

1

-

-

-

-

Engine 13 HP OHV B & S 

-

-

-

-

-

-

520046

1

Engine 13 HP OHV Briggs Electric Start

-

-

-

-

520039

1

-

-

46

Pulley Drive Traction BC

500238

1

500238

1

500238

1

500238

1

47

Spacer Engine WA 2401

500262

1

500262

1

500262

1

500262

1

48

Control Throttle BC2400 

500213

1

500213

1

500213

1

500213

1

49

Nut Lock 3/8-16 Thin

8161042

1

8161042

1

8161042

1

8161042

1

50

Blade 24" BC2400 

500210

1

500210

1

500210

1

500210

1

51

Handle Lower RH BC2400 

500140

1

500140

1

500140

1

500140

1

52

Handle Lower LH BC2400 

500141

1

500141

1

500141

1

500141

1

53

Adapter Blade WA

500191

1

500191

1

500191

1

500191

1

54

Washer Friction Blade 

500108

1

500108

1

500108

1

500108

1

55

Guard Hand BC2401

500339

2

500339

2

500339

2

500339

2

56

Screwcap 8x3/8 HWH Type B

100121

2

100121

2

100121

2

100121

2

100
101

Bolt Carraige 1/4 - 20 x 3/4 

8024021

4

8024021

4

8024021

4

8024021

4

102

Nut Lock 1/4 - 20 

*8160001

13

*8160001

13

*8160001

12

*8160001

12

103

Screw Cap 5/16 - 18 x 1 1/4

*8041029

13

*8041029

13

*8041029

13

*8041029

13

104

Washer Lock 5/16 split 

 *8177011

11

 *8177011

11

 *8177011

11

 *8177011

11

105

Plate Impeller Washer

850443

1

850443

1

850443

1

850443

1

106

Screw Cap 7/16-20  X  3"

500269

1

500269

1

500269

1

500269

1

107

SCREWCAP 5/16-18 X 1"

*8041028

9

*8041028

9

*8041028

9

*8041028

9

108

Screw Cap 5/16 - 18 x 2 3/4 

*8041035

6

*8041035

6

*8041035

6

*8041035

6

109

Bolt Carraige 5/16 - 18 x 3/4 

8024039

2

8024039

2

8024039

2

8024039

2

110

Washer Flat 1/2" 

900230

1

900230

1

900230

1

900230

1

111

Pin Cotter 3/32 x 3/4" 

 *8197016

1

 *8197016

1

 *8197016

1

 *8197016

1

Summary of Contents for BC2401IC

Page 1: ...ade Drive Belt for BC2401 2402 BC2402IC BC2402H BC2402HE BC2402ICE Patent Number D386768 BC2402IC BC2402H BC2402HE BC2402ICE ENGINE H P 13 9 70 kW 13 9 70 kW 13 9 70 kW 13 9 70 kW ENGINE TYPE B S INTEK OHV HONDA HONDA B S INTEK OHV ENGINE MODEL NO MODEL 21 GXV390 V390K1DE33 MODEL 21 ENGINE FUEL CAP 3 0 qt 2 8 L 2 3 qt 2 18 L 2 3 qt 2 18 L 3 0 qt 2 8 L ENGINE OIL CAP 1 5 qt 1 4 L 1 20 qt 1 13 L 1 2...

Page 2: ... of 12 TABLE OF CONTENTS 10 12 12 12 6 8 4 4 3 3 2 VIBRATION VIBRATION LEVEL 1 1g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed SOUND 6 7 8 THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNL...

Page 3: ...e this equipment GENERAL SAFETY ASSEMBLY Your Billy Goat Brush Cutter is shipped from the factory in one carton completely assembled except for the upper handle and front guard bar 9 10 1 REMOVE unit from carton and allow upper handle item 40 to lay on ground behind unit Set guard bar Item 31 to the side for now 2 REMOVE hardware items 115 117 141 143 144 from temporary storage positions on lower ...

Page 4: ...enclosed area INSTRUCTION LABELS These labels should be included on your Brush Cutter If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replace ment labels Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING 400268 WARNING 14 Label Re...

Page 5: ...oose blade bolt loose blade adapter key loose engine or lodged foreign objects Note See parts list for proper blade bolt torque specifications See trouble shooting section on page 12 The Brush Cutter blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever ...

Page 6: ...Part No 500264 Form No F082704A Page 6 of 12 PARTS DRAWING 18 BC2402HE BC2402H BC2402IC BC2402ICE ...

Page 7: ...850237 2 850237 2 34 Spindle WA BC2400 500174 1 500174 1 500174 1 500174 1 35 Bearing 7 8 ID Sealed Press 500101 2 500101 2 500101 2 500101 2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 BORE 500253 1 500253 1 500253 1 500253 1 39 Lever Control Blade 500312 1 500312 1 500312 1 500312 1 40 Handle Upper BC...

Page 8: ...171003 23 142 Bracket Clutch Cable Guard 500321 1 500321 1 500321 1 500321 1 143 Screw Cap 5 16 18 x 1 3 4 8041031 7 8041031 7 8041031 9 8041031 9 144 Screw Cap 5 16 18 x 2 1 2 8041034 1 8041034 1 8041034 1 8041034 1 145 Guide Rope 830533 2 830533 2 146 Grip Lever 500181 2 500181 2 500181 2 500181 2 147 Label Start Stop Toggle 500329 1 148 Screwcap 5 16 18 X 3 4 8041026 1 8041026 1 8041026 1 80410...

Page 9: ...t stops again Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting Fo...

Page 10: ...50 in place next to the crankshaft drive pulley 9 at the rear of the machine TRANSAXLE DRIVE BELT Tools required 1 2 inch socket 1 2 inch universal extension bar pry bar or long screw driver adequate support for machine 1 Disconnect spark plug wire 2 Support rear of unit to allow access to underside of the machine towards the rear Note Unit is heavy Be sure support is adequate to prevent personal ...

Page 11: ...sal joint is not available you may remove the neutral stop bolt Item 115 and associated nuts 116 117 to allow the idler arm to swing back and allow access to the screws 103 holding the belt guide 149 6 With the guides loose slip the blade drive belt 29 out of the groove on the drive pulley and down past the pulley Note It is necessary to remove the transaxle drive belt 10 from its groove to allow ...

Page 12: ... DECREASE CABLE TENSION MINIMUM FORCE 10 LBS WHEN FULLY DEPRESSED Fig 4 Remove debris see page 5 Contact an engine servicing dealer for engine problems see page 10 Adjust clutch cable See page 10 Wheel Drive Clutch Adjustment Self propelled drive will not release Clutch cable out of adjustment Engine is locked will not pull over Debris locked against blade Engine problem No self propelling Clutch ...

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