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Part No 500264 

33 

F030806A 

 

BC2402 Series Brush Cutter Owner’s Manual

 

BC2402HE 

BC2402H  

BC2402ICE 

BC2402IC  

ITEM  

NO 

 DESCRIPTION 

Part No 

QTY 

Part No 

QTY 

Part No 

QTY 

Part No 

QTY 

Deck Assembly with Labels  

500239 

500239 

500239 

500239 

Deflector Front BC2402 

500125 

500125 

500125 

500125 

Transaxle 3 SPD BC2402  

500342 

500342 

500342 

500342 

Pulley 5.0" OD ‘A’ Section 

830180 

830180 

830180 

830180 

10 

Belt Traction Drive  

500119 

500119 

500119 

500119 

11 

Plate Pivot Idler/Shifter  

500122 

500122 

500122 

500122 

12 

Shifter Pivot WA  

500169 

500169 

500169 

500169 

13 

Pulley Idler  

800260 

800260 

800260 

800260 

14 

Wheel & Tire 16" SP LH  

500343 

500343 

500343 

500343 

15 

Wheel & Tire 16" SP RH  

500344 

500344 

500344 

500344 

16 

Arm Idler WA  

500170 

500170 

500170 

500170 

19 

Bar Shift T-axle  

500121 

500121 

500121 

500121 

20 

Angle Support T-axle  

500127 

500127 

500127 

500127 

21 

Rod Link Shifter  

500144 

500144 

500144 

500144 

28 Hub 

Cap 

900486 

2  900486 

900486 

2  900486  2 

29 

Belt Blade Drive  

500237 

500237 

500237 

500237 

30 Spacer 

Spindle 

BC2402 

500232 

1  500232 

500232 

1  500232  1 

31 

Bar Guard WA BC2402 

500235 

500235 

500235 

500235 

33 

Washer Hub Cap 

850237 

850237 

850237 

850237 

34 Spindle 

WA 

BC2402 

500174 

1  500174 

500174 

1  500174  1 

35 

Bearing 7/8" ID Sealed Press  

500101 

500101 

500101 

500101 

36 

Shaft Drive Blade  

500107 

500107 

500107 

500107 

37 

Spacer Spindle Bearing  

500115 

500115 

500115 

500115 

38 

Pulley 7" OD x 7/8" Bore 

500253 

500253 

500253 

500253 

49 

Nut Lock 3/8-16 Thin 

8161042 

8161042 

8161042 

8161042 

50 

Blade 24" BC2402 

500210 

500210 

500210 

500210 

53 Adapter 

Blade 

WA 

500191 

1  500191 

500191 

1  500191  1 

54 

Washer Friction Blade  

500108 

500108 

500108 

500108 

101 

Bolt Carriage 1/4-20 x 3/4”  

8024021 

8024021 

8024021 

8024021 

102 

Nut Lock 1/4-20  

*8160001 6 *8160001 6  *8160001  6 *8160001 6 

103 

Screw Cap 5/16-18 x 1-1/4” 

*8041029  11 *8041029  11  *8041029  11 *8041029 11 

104 

Washer Split Lock 5/16”  

 *8177011 

 *8177011 

 *8177011 

 *8177011 

107 

Screw Cap 5/16-18 x 1" 

*8041028 8 *8041028 8  *8041028  8 *8041028 8 

108 

Screw Cap 5/16-18 x 2-3/4 “ *8041035 

*8041035 

*8041035 

*8041035 

109 

Bolt Carriage 5/16-18 x 3/4 “ 

8024039 

8024039 

8024039 

8024039 

111 

Pin Cotter 3/32 x 3/4"  

 *8197016 

 *8197016 

 *8197016 

 *8197016 

112 

Bolt Shoulder 1/2 x 1” 

500114 

500114 

500114 

500114 

113 

Nut Lock 3/8-16 

*8160003 

1 *816003  1  *8160003 1 *8160003 1 

114 Bolt 

Idler 

800888 

800888 

800888 

800888 

116 Nut 

Jam 

5/16-18 

*8142002  1  *8142002  1 

*8142002 

1  *8142002  1 

117 

Nut Lock 5/16-18 

*8160002 7 *8160002 7  *8160002  7 *8160002 7 

119 

Screw Cap 5/16-18 x 1-1/2” *8041030 

*8041030 

*8041030 

*8041030 

122 

Screw Cap 1/4-28 x 1/2” GR5 

850408 

850408 

850408 

850408 

123 

Washer Lock 5/16” External Tooth 

8181008 

8181008 

8181008 

8181008 

124 

Washer 1/4” FC 

*8171002 3 *8171002 3  *8171002  3 *8171002 3 

125 

Screw Self Tap 5/16” 

*8123128 1 *8123128 1  *8123128  1 *8123128 1 

126 

Pin Hair Cotter 

900471 

900471 

900471 

900471 

128 

Pin Cotter 3/32 x 3/4” 

8197016 

8197016 

8197016 

8197016 

129 

Washer 3/4” SAE 

*8172015 2 *8172015 2  *8172015  2 *8172015 2 

130 

Washer 0.765 x 1.250 x 0.060” 

850238 

850238 

850238 

850238 

132 

Ring Snap 0.750” 

850230 

850230 

850230 

850230 

133 

Key 3/16 x 2-1/8” 

9201087 

9201087 

9201087 

9201087 

135 

Screw Cap 7/16-20 x 1-1/4” GR8 

800554 

800554 

800554 

800554 

136 

Washer 1.25 x 0.882 x 0.125” 

500182 

500182 

500182 

500182 

138 

Key Sq 3/16 x 5/8” 

9201072 

9201072 

9201072 

9201072 

139 

Screw Cap 7/16-20 x 2” GR8 

500188 

500188 

500188 

500188 

140 

Washer Lock 7/16” 

850132 

850132 

850132 

850132 

141 

Washer 5/16 FC 

*8171003 9 *8171003 9  *8171003  9 *8171003 9 

152 

Screw Cap 1/4-20 x 1-1/4” *8041007 

*8041007 

*8041007 

*8041007 

155 Skid 

RH 

500291 

500291 

500291 

500291 

156 Skid 

LH 

500292 

500292 

500292 

500292 

180 Label 

OPEI 

400424 

400424 

400424 

400424 

184 

Label Flying Debris 

810736 

810736 

810736 

810736 

197 

Washer Lock 5/16 twisted tooth 

430298 

430298 

430298 

430298 

200 

Washer Lock 5/16 twisted tooth 

800177 

800177 

800177 

800177 

201 Snap 

ring 

850233 

850233 

850233 

850233 

 

Summary of Contents for BC2402 Series

Page 1: ...Part No 500264 1 Form No F091506B BILLY GOAT BC2402 Series Brush Cutter Owner s Manual Patent Number D386768...

Page 2: ...Cutting 13 Shut Down 14 Cutting Height Adjustment 14 Clearing a Clogged Cutting Deck 14 Handling and Transporting 15 Storage 15 Maintenance 16 Periodic Maintenance 16 Cleaning 16 Blade Removal and Sha...

Page 3: ...27 3 kg Unit Weight 266 lb 120 7 kg 278 lb 126 4 kg 291 lb 132 3 kg 273 lb 124 1 kg In accordance with 2000 14 EEC standards 106 dB a 106 dB a 106 dB a 106 dB a Sound at Operator s ear 93 dB a 93 dB a...

Page 4: ...utter This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling opera...

Page 5: ...perate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equi...

Page 6: ...761mm Hg VIBRATION DATA VIBRATION LEVEL 5g 4 87 m s2 Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equip...

Page 7: ...correct position for each label may be determined by referring to the Figure and Item numbers shown PN 400268 See Figure 6 Item 169 PN 890254 See Figure 6 Item 188 PN 500349 See Figure 6 Item 186 Ite...

Page 8: ...Part No 500264 8 F091506B BC2402 Series Brush Cutter Owner s Manual Brush Cutter Assembly Drawing Figure 1...

Page 9: ...spark plug wire before assembling unit 2 Remove mounting hardware 144 143 115 117 141 from lower handles 51 and 52 3 Loosen but do not remove four screws 115 securing the lower handles 51 and 52 4 Att...

Page 10: ...NOT operate equipment with bystanders in or near the work area DO NOT operate equipment with guards removed DO NOT operate equipment in areas containing rock glass string like material wire rags cans...

Page 11: ...ped firmly and which allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations 1 Blade Clutch Lever 5 ON OFF Switch 2 Gear Shift Lever 6 Drive Clut...

Page 12: ...nda engine only Choke 4 Units equipped with electric starters Press and hold ON OFF button until engine starts ON OFF I O Switch I ON O Off Manual start shown DO NOT START equipment with drive or blad...

Page 13: ...of the cut is directly related to ground speed during cutting Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush a...

Page 14: ...ecommended that you operate the brush cutter at the standard top cutting height 1 Shut engine off and wait for blade to stop completely 2 Disconnect spark plug wire 3 Remove bolts nuts and washers ite...

Page 15: ...rk equipment on a steep grade or slope ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store...

Page 16: ...e and linkage z Check blade clutch cable tension z Inspect battery for corrosion damage or leaks electric start units only z Apply anti seize compound to rear axles z Check battery strap for excessive...

Page 17: ...it to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Block blade to prevent it from rotating during removal 4 Remove blade bolt 8 139 lock washer...

Page 18: ...y and amount of tension on belt 4 Loosen but do not remove two nuts 6 116 on top on engine base 5 Reset belt tension by reaching in through top of engine base with pry bar or long screwdriver and push...

Page 19: ...clutch should require 10 lbs of force to depress the end of the clutch lever The blade clutch cable spring should stretch 1 4 to 3 8 6 4 9 5 mm 3 Adjust cable tension by tightening or loosening cable...

Page 20: ...It may be necessary to pry idler pulley 8 9 away from its original position to release belt 5 Using drive extension and universal joint loosen but do not remove four screws 6 107 holding belt guides...

Page 21: ...ewdriver and pushing idler pulley against belt to increase tension see below Adjusting Blade Drive Belt Tension 14 While holding belt under tension tighten two nuts 6 116 securing idler plate 15 Check...

Page 22: ...ing adjustment may be required to maintain proper cable tension and clutch engagement A properly adjusted transaxle drive clutch should require 3 lbs of force to depress the end of the clutch lever 3...

Page 23: ...d support rear of unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Using drive extension and universal joint loosen but do not remove four s...

Page 24: ...RAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON OFF Switch Circuit Schematic Diagram Figure 5 SWITCH WHITE RED STARTER SOLENOID BATTERY BLACK 20A FUSE RED STARTER MOT...

Page 25: ...de area Will not cut or cutting performance is poor Engine RPM set too low Check engine RPM Blade loose or out of balance Check blade for tightness Rebalance if necessary Engine loose Check engine mou...

Page 26: ...e taken to the dealer from whom it was purchased or to an authorized Servicing BILLYGOAT Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available...

Page 27: ...Part No 500264 27 F091506B BC2402 Series Brush Cutter Owner s Manual MAINTENANCE RECORD Date Service Performed...

Page 28: ...Part No 500264 28 F091506B BC2402 Series Brush Cutter Owner s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6...

Page 29: ...60002 8 8160002 8 8160002 10 8160002 10 118 Bolt Carriage 5 16 18 x 1 8024040 2 8024040 2 8024040 2 8024040 2 120 Washer 3 8 FC 8171004 1 8171004 1 8171004 1 8171004 1 121 Terminal Piggyback 3 16 8900...

Page 30: ...Part No 500264 30 F091506B BC2402 Series Brush Cutter Owner s Manual Handlebar Assembly Figure 7...

Page 31: ...41035 1 8041035 1 8041035 1 115 Screw Cap 5 16 18 x 2 8041032 4 8041032 2 8041032 4 8041032 2 117 Nut Lock 5 16 18 8160002 10 8160002 10 8160002 10 8160002 10 119 Screw Cap 5 16 18 x 1 1 2 8041030 4 8...

Page 32: ...Part No 500264 32 F091506B BC2402 Series Brush Cutter Owner s Manual Transaxle and Blade Deck Assembly Figure 8...

Page 33: ...9 11 8041029 11 104 Washer Split Lock 5 16 8177011 5 8177011 5 8177011 5 8177011 5 107 Screw Cap 5 16 18 x 1 8041028 8 8041028 8 8041028 8 8041028 8 108 Screw Cap 5 16 18 x 2 3 4 8041035 4 8041035 4 8...

Page 34: ...Part No 500264 34 F091506B BC2402 Series Brush Cutter Owner s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9...

Page 35: ...2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 Bore 500253 1 500253 1 500253 1 500253 1 53 Adapter Blade...

Page 36: ...ush Cutter Owner s Manual If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal products at www billygoat com AERATOR POWER RAKE QL VACUUM...

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