Binder APT.line KBF-LQC Series, Operating Manual

Page 1: ...2 9020 0171 9120 0171 KBF LQC 720 UL E5 2 9020 0170 9120 0170 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E m...

Page 2: ...armoniza tion of the laws of Member States relating to electrical equipment de signed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ en et du Conseil du 12 d cembre 2006...

Page 3: ...s EMV EMC CEM EN 61326 1 2006 Corr 2008 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen Electrical equipment for measurement control and laboratory use...

Page 4: ...tion and ambient conditions 22 4 INSTALLATION AND CONNECTIONS 24 4 1 Spacers for rear wall distance 24 4 2 Wastewater connection 25 4 3 Freshwater supply 26 4 3 1 Automatic fresh water supply via wate...

Page 5: ...program 56 10 11 Template for temperature profile 57 10 12 Template for humidity profile 58 10 13 Program table template for temperature and fan speed rate 59 10 14 Program table template for humidity...

Page 6: ...ENANCE CLEANING AND SERVICE 86 18 1 Maintenance intervals service 86 18 2 Replacement of the fluorescent tubes 87 18 3 Calibrating the light sensors and adjusting the controller display 87 18 4 Cleani...

Page 7: ...operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or relat...

Page 8: ...of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid dea...

Page 9: ...the hazard prohibition Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could...

Page 10: ...KBF LQC E5 2 12 2010 page 10 106 Figure 1 Position of labels on the unit front KBF LQC Figure 2 Position of labels on the unit front KBF LQC UL...

Page 11: ...nal power 2 40 kW 200 240 V 1 N Nominal voltage 200 240 V 10 single phase unit 10 9 A Nominal current 10 9 Amp 50 60 Hz Power frequency 50 60 Hz Type plate acc to BGV D4 5 Type plate acc to guideline...

Page 12: ...erating the climatic cham ber With regard to operating the climatic chamber KBF LQC and to the installation location please observe the guideline BGI GUV I on safe working in laboratories formerly BGR...

Page 13: ...f heat energy and humidity Familiarize yourself with any potential health risks caused by the charging material the contained mois ture constituent or by reaction products that may arise during the te...

Page 14: ...e humidity measure ment Butane C4H10 ethane C2H6 methane CH4 natural gas propane C3H8 The following gases do not or only to a minor extent influence the sensor and the humidity measure ment provided t...

Page 15: ...Sensor measurement is to a great extent directionally independent dif fused light is also weighted The function Light Quantum Control permits apart from displaying the actual values of UVA and the vi...

Page 16: ...llumination and in a humidity range of 10 r H to 80 r H When at least one light sensor is plugged in the maximum temperature is automatically lim ited to 60 C For the control ranges of temperature and...

Page 17: ...ogram controller MB1 with 2 channel technology for temperature and humidity display of the actual light values and cumulative measurement of the light doses of UVA and the visible spectral range 2 Roc...

Page 18: ...with options analog outputs alarm contact and additional Pt100 sensor 3 Main power switch ON OFF 4 Humidity switch ON OFF 5 DIN socket additional Pt100 temperature sensor option 6 DIN socket analog ou...

Page 19: ...safety device class 3 3 10 Switch for ICH compliant illumination cool white 11 Switch for ICH compliant illumination BINDER Q1B Synergy Light UVA cool white 12 Key switch to turn on and off and to re...

Page 20: ...s Do NOT lift or transport the unit using the door handle the door or the lower housing Lift units size 240 from the pallet with the aid of six people or with a fork lifter Set the fork lifter only fr...

Page 21: ...fork lifter only from the front or rear in the middle of the unit Do NOT set the fork lifter from the unit side You can order transport packing for transportation purposes from BINDER service Permissi...

Page 22: ...mpletely dry 3 4 Location of installation and ambient conditions Set up the climatic chamber on a flat even surface and in a well ventilated dry location and align it using a spirit level The site of...

Page 23: ...ompletely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger With...

Page 24: ...pacers for rear wall distance Please fix both spacers with the delivered screws at the unit rear This serves to ensure the prescribed minimum distance to the rear wall of 100 mm 3 94 in Figure 9 Space...

Page 25: ...sitive inclination of 1 m and a maximum total length of 3 m Protect both ends of the drainage hose with two of the four delivered hose clamps Waste water is collected in an internal can with a volume...

Page 26: ...ating quality is excluded from liability by BINDER GmbH The warranty becomes void in the event of use of water of deviating quality 4 3 1 Automatic fresh water supply via water pipe An enclosure insid...

Page 27: ...rrupted until its manual release Assembly Screw the hose burst protection device onto a water tap with a G inch right turning thread connection The connection is self sealing Establish the connection...

Page 28: ...rging material could be sucked out of the chamber via the steam generator into the tap water system and therefore contaminate the drinking water According to standard DIN 1988 part 4 the safety kit wi...

Page 29: ...ap while there is no chamber connected the valve has to cut off the water flux without any delay 4 4 Electrical connection The climatic chamber has a fixed power connection cable 1800 mm in length Pow...

Page 30: ...ts closest connection socket at the right side in the back of the chamber Put the waterproof plug on the connection socket When the plug has engaged turn the locking nut of the plug several times to t...

Page 31: ...f the unit is automatically limited to 60 C If this temperature is reached due to an excessively high temperature set point or to an error the message LIGHT SENSOR 60 C is displayed chap 12 CAUTION Ex...

Page 32: ...rH 65 0 58 6 VIS 0 0 0 0 UVA 0 0 0 0 DEHUMID OFF Pilot lamp Ready for operation EXIT button to exit a menu point AUTOMATIC button to start a previously entered program ENTER button to confirm a selec...

Page 33: ...rogram Mode AUTO An entered temperature and humidity program is run chap 10 When manually switching the fluorescent tubes light integration is possible The program controller MB1 permits programming t...

Page 34: ...egulates temperature and humidity to the last entered set points and in Program Mode AUTO it regulates temperature and humid ity to their set points reached during previous program operation At positi...

Page 35: ...ct menu point Language User level code no 1 factory setting The row of buttons below the display is context sensitive The inscription above the buttons on the display defines the button s function Do...

Page 36: ...AND X TEMP 26 8 C X HUMID 58 6 rH No heating or refrigeration no humidification or dehumidification The actual values X approximate am bient temperature and humidity Fan working at 50 rate When manual...

Page 37: ...ast of the display according to the available ambient light to obtain maximum readability Displ power down Switch off event Do not change the entry Wait Period Waiting period You can enter a delay tim...

Page 38: ...one hour in advance during the summer time period Setting the summer time switch Off No change to summer time occurs User timed Beginning and end of summer time can be set individually Automatic The s...

Page 39: ...the right inform about the illumination The left line indicates the state of the cool white tubes Enlarged line cool white tubes on The right line indicates the state of the Synergy Light tubes Enlar...

Page 40: ...corresponding temperature and humidity values of this moment are numerically and graphically displayed The cursor line marks the corresponding moment The available presentation depends on the pre sele...

Page 41: ...ogging Interface Analog view Time div Sollwert Art Storage rate EXIT Datalogging Normal operation Event operation Timed operation Normal operation Store status Store value s Storage rate Actual val 60...

Page 42: ...working at 50 rate factory setting Illumination on or off according to man ual switch position Toggling to Manual Mode Change of page Toggling between temperature set point humidity set point target v...

Page 43: ...emperature and humidity will be as well reduced Technical data refers to 100 fan speed Due to safety reasons reducing the fan speed to standstill of the fan is NOT possible Thus even if you set the fa...

Page 44: ...0 10 C 10 C 11 C 20 C 19 C 21 C 30 C 32 C 32 C 40 C 42 C 42 C 50 C 51 C 53 C 60 C 63 C 63 C 70 C 72 C 74 C Adapt the setting of the humidity set point according to the following table Target humidity...

Page 45: ...itching off is possible only if the corresponding switches 10 and 11 are in position OFF Otherwise exposure to illumination and integration continue even after the message until the switches are manua...

Page 46: ...d Additional manual switching on can prevent the auto matic switch off when the target dose value has been reached In Idle Mode and in Program Mode the illumination equipment can be manually turned of...

Page 47: ...switching the fluorescent tubes light integration is possible chap 9 10 1 Overview menu based program entry Displays showing the initial normal display in Idle Mode TEMP 20 0 22 1 C HUMID 30 0 21 7 rH...

Page 48: ...program section Number of start section in case of repeat cycles Total number of program sections Parameter set preselected Tolerance band limits tem perature maximum and mini mum temperature Number...

Page 49: ...ameter set Pre selected value Do NOT change Select the parameters via the arrow keys and confirm by ENTER Then enter the values via the arrow keys and confirm the entry by ENTER For a negative set poi...

Page 50: ...lly empty program table appears You can now enter the humidity program Program No Subprogram TP Program No 2 Humidity at the beginning of the program section Fan speed in no function Operation lines n...

Page 51: ...humidity changes set point ramp The set point gradually moves from one set point to the one of the following program section during a given interval The actual temperature or humidity value X follows...

Page 52: ...Program entry as set point ramp example of a temperature program W C t min 01 02 03 04 0 20 40 60 80 100 30 120 180 380 05 Tolerance maximum Tolerance maximum Program table corresponding to the diagra...

Page 53: ...1 40 100 00 30 00 Off 1 0 1999 9999 02 40 100 00 00 01 Off 1 0 1999 9999 03 60 100 01 30 00 Off 1 0 5 5 04 60 100 00 00 01 Off 1 0 1999 9999 05 80 100 01 00 00 Off 1 0 2 2 06 80 100 00 00 01 Off 1 0 1...

Page 54: ...pressed down for 5 seconds Programming of tolerances can extend program duration The number 1999 for the tolerance minimum means and the number 9999 for the tolerance maximum means Entry of these numb...

Page 55: ...ed Program section Set point temp Fan Section time Operation lines Target section No of cycles Min tolerance Max tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100...

Page 56: ...e individual program sections table lines use the inquiry display for adding or deleting program sections chap 10 1 DEL PGM 09 13 47 15 12 09 Prog Select Fr Abs 372 Prog 1 PROG 01 Prog 2 PROG 02 Prog...

Page 57: ...LQC E5 2 12 2010 page 57 106 10 11 Template for temperature profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 C...

Page 58: ...F LQC E5 2 12 2010 page 58 106 10 12 Template for humidity profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 r H...

Page 59: ...tion Project Section No Set point Temperature W 1 Fan speed FAN Section time Time Operation lines no function Sk Start section for repeat cycles No Number of re peat cycles Cy Tolerance minimum Temper...

Page 60: ...function Sk Start section for repeat cycles No Number of repeat cycles Cy Toler minimum Humidity Tmin Toler maximum Humidity Tmax Parameter set Pa 01 00000000 1 02 00000000 1 03 00000000 1 04 00000000...

Page 61: ...igh temperatures With option safety device class 3 3 chap 11 3 the safety controller is not used In this case do NOT change the pre set value of at least 80 C 176 F The message TEMPERATURE LIMIT on th...

Page 62: ...Date and time Summer time Language Temperature unit Buzzer Safety controller User code No English C 1 Active Safety Controller Setpoint type Setpoint 42 0 Limit Sollwert Art Grenzwer Offset Setpoint 0...

Page 63: ...gulatory function of the safety device class 3 2 This protection against excessively low tem peratures can for example serve to protect sensitive loads from undercooling Both safety devices are functi...

Page 64: ...position 1 the safety de vice class 3 2 is without effect If it is set to a temperature somewhat lower than that selected by means of the controller it functions as a protective device for the materi...

Page 65: ...ser level menu chap 6 4 3 Zero voltage relay outputs option chap 17 5 allow transmitting the alarm e g to a central monitor ing system Group Event Alarm red field Zero voltage relay alarm output optio...

Page 66: ...mediately HUMID RANGE after 16 min after 16 min Humidity system turned off with switch 4 HUMID OFF immediately 6 Door open DOOR OPEN immediately DOOR OPEN after 5 min With option locking of the keyboa...

Page 67: ...utton does not cancel the notification or alarm indication the reason for the disturbance was not removed correctly Contact BINDER Service The RESET button allows resetting the notification or alarm m...

Page 68: ...he unit will not be exposed to excessive moisture due to condensation In the short term set points outside the optimum range can also be targeted The control accu racies of 3 r H however cannot be gua...

Page 69: ...ead to emergence of water at the unit CAUTION Overflow of the internal waste water tank due to condensate Emergence of water at the unit Following high humidity operation do NOT directly turn off the...

Page 70: ...unctional only if the water can is sufficiently filled Check the filling level daily The water reserve in the water can is sufficient for one up to several days depend ing on the humidity demand set h...

Page 71: ...r is possible Defrost the unit manually With temperature set points 5 C 41 F regularly defrost the unit manually Set the humidity to 0 r H and turn on the humidifying system at humidity switch 4 Set t...

Page 72: ...emission of both radiations UVA light color 09 and cool white light color 640 Combination of these tubes leads to a spectral distribution ac cording to option 2 of guidelineCPMP ICH 279 95 Q1B 0 5000...

Page 73: ...exposure emitted by this unit on unprotected skin or eye shall not ex ceed 7 7 hours per day The waste heat of the fluorescent tubes leads to a modification of the temperature humidity diagram When op...

Page 74: ...tch on the fluorescent tubes independently from this or to prevent automatic switch off So dose values can be attained that are higher than the entered maximum dose You will obtain optimum homogeneity...

Page 75: ...m 0 to 999 9 MLUXh can be displayed on a four place display 0 999 9 A controller value of 1 2 equals 1 2 Mio LUXh With e g 11 kLUX it will thus take the dose display about 9 hours to increase by 0 1 1...

Page 76: ...y measuring light sensors The energy entering the sample in the visible and UV range is thus weighted in optimal approximation to its real photochemical effects Use of planar sensors with spatial obje...

Page 77: ...consider the cosine of the angle of incidence cos 45 0 71 Due to the spatial extension of the sample this correction is not necessary The planar sensor therefore calcu lates the light quantity impingi...

Page 78: ...INDER communication software APT COM 3 Pin allocation of the RS 422 interface Pin 2 RxD Pin 3 TxD Pin 4 RxD Pin 5 TxD Pin 7 Ground 17 3 Data logger kits BINDER Data Logger Kits offer an independent lo...

Page 79: ...monitoring system Connection is established via a DIN socket Figure 32 Pin configuration of the DIN socket Temperature contact Humidity contact Pin 1 Pin Pin 2 Make Pin 3 Pin Pin 4 Make In case of a...

Page 80: ...al socket is splash proof IP system of protection 65 230 V 1N 50 60 Hz Charge max 500 W Maximum permitted operating temperature with this option 50 C 122 F WARNING Exceeding of the permitted maximum t...

Page 81: ...ation KEY LOCK is displayed on the controller MB1 display chap 12 17 8 Additional flexible Pt 100 temperature sensor option An additional flexible temperature sensor Pt100 allows measuring the tempera...

Page 82: ...ater Volume 20 liters 0 71 cu ft The cans are placed in holding devices which you can fix directly at the rear of the unit or place them next to the unit Figure 35 Rear view KBF LQC with installed ext...

Page 83: ...a hose clamp You can use a part of the regularly delivered water hose Screw the hose nozzle brass to the free edge of the hose and screw it onto freshwater connection IN 17 at the rear of the unit Whe...

Page 84: ...n and secure it with a hose clamp You can use a part of the regularly delivered water hose Waste water hose connection 23 Figure 38 Waste water can option Plug the free hose edge to the wastewater con...

Page 85: ...e water connection or use the wastewater can 1 Fixing of the freshwater can if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side 2...

Page 86: ...comes void if maintenance work is conducted by non authorized personnel Have conducted regular maintenance work on the steam humidifier at least once a year The operating behavior and the maintenance...

Page 87: ...the fluorescent tubes unscrew and remove the clamping strips resting against the glass plate Allen screwdriver Then lift the plate from the cassette Rotate the tubes by 90 and pull them out of their...

Page 88: ...INDER system chap 16 4 18 4 Cleaning and decontamination DANGER Electrical hazard Danger of death Do NOT spill water or cleaning agents over the inner and outer surfaces or the light sensors Disconnec...

Page 89: ...for a thorough and mild cleaning Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH 18 5 Sending the unit back to BINDER GmbH If you...

Page 90: ...unit as described in chap 19 3 to 19 5 19 3 Disposal of the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical...

Page 91: ...ut the contamination clearance certificate chap 22 and enclose it with the unit WARNING Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of inf...

Page 92: ...ces Prior to disposal clean all introduced or residual toxic substances from the unit Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be...

Page 93: ...alue Chamber doesn t heat up when turning on the chamber Safety controller responds Safety controller chap 11 2 defective Contact BINDER service No power supply Check connection to power sup ply Wrong...

Page 94: ...ure humidity values in the opti mum range chap 13 Condensation at the walls of the inner chamber Set point for a long time below ambient temperature icing in the preheating chamber Defrost the unit ch...

Page 95: ...with humidity set point 0 r H RESET button does not cancel the notifying or alarm indication Cause of disturbance not re moved correctly The RESET button permits reset ting notifying or alarm message...

Page 96: ...quipped with an internal fuse not accessible from outside If this fuse is blown please inform an electronic engineer or BINDER service 21 3 Definition of usable volume The usable volume illustrated be...

Page 97: ...0 to 70 32 to 158 0 to 70 32 to 158 Temperature range with light cassettes with illumination 1 C F 10 to 60 50 to 140 10 to 60 50 to 140 Max heat compensation up to 40 C 104 F with illumina tion W 400...

Page 98: ...sured at 25 C 77 F with a spherical sensor 10 by 12 cm 4 7 in below the light cassette 4 Use this value for sizing air condition systems The sensor operating range is up to 60 C The temperature contro...

Page 99: ...el Perforated shelf stainless steel Reinforced rack with rack lockings Securing elements for additional fastening of racks 4 pieces Light cassette Set fluorescent tubes ICH light light color 640 cool...

Page 100: ...0040 8009 0486 Reinforced rack with rack lockings 8012 0638 8012 0674 Securing elements for additional fastening of racks 4 pieces 8012 0620 8012 0620 Light cassette 8009 0610 8009 0495 Door gasket of...

Page 101: ...Data Logger Kit TH 70 70 8012 0717 Door switch 5019 0009 Humidification module 8009 0415 Calibration certificate 8012 0154 Extension for calibration certificate additional value 8012 0155 Measuring p...

Page 102: ...KBF LQC E5 2 12 2010 page 102 106 21 7 Dimensions KBF LQC 240...

Page 103: ...KBF LQC E5 2 12 2010 page 103 106 21 8 Dimensions KBF LQC 720...

Page 104: ...bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedure will inevi...

Page 105: ...dous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entst...

Page 106: ...ngaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable...

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