Binder KBF 115, Operating Manual

Page 1: ... and humidity range with program control Model Model version Art No KMF 115 KMF115 230V 9020 0341 9120 0341 KMF115 240V 9020 0342 9120 0342 KMF 240 KMF240 230V 9020 0343 9120 0343 KMF240 240V 9020 0344 9120 0344 KMF 720 KMF720 230V 9020 0345 9120 0345 KMF720 240V 9020 0346 9120 0346 BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet ...

Page 2: ... 4 Location of installation and ambient conditions 22 4 INSTALLATION AND CONNECTIONS 24 4 1 Spacer for wall distance 24 4 2 Wastewater connection 24 4 3 Freshwater supply 25 4 3 1 Automatic fresh water supply via water pipe 25 4 3 2 Manual fresh water supply via external freshwater can option 26 4 3 3 Connection kit for connecting the chamber to the water main 26 4 3 4 Safety kit Hose burst protec...

Page 3: ...ng a time program 52 9 6 Section editor section management 53 9 6 1 Add a new program section 54 9 6 2 Copy and insert or replace a program section 54 9 6 3 Deleting a program section 55 9 7 Value entry for a program section 56 9 7 1 Section duration 56 9 7 2 Set point ramp and set point step 57 9 7 3 Special controller functions via operation lines 58 9 7 4 Setpoint entry 59 9 7 5 Tolerance range...

Page 4: ... 2 Deleting the password for an individual authorization level 88 13 5 3 New password assignment for service or admin authorization level when the password function was deactivated 89 13 6 Activation code 90 14 GENERAL CONTROLLER SETTINGS 91 14 1 Selecting the controller s menu language 91 14 2 Selecting the temperature unit 91 14 3 Setting date and time 92 14 4 Display configuration 93 14 4 1 Ada...

Page 5: ...hamber back to BINDER GmbH 124 21 DISPOSAL 124 21 1 Disposal of the transport packing 124 21 2 Decommissioning 125 21 3 Disposal of the chamber in the Federal Republic of Germany 125 21 4 Disposal of the chamber in the member states of the EU except for the Federal Republic of Germany 126 21 5 Disposal of the chamber in non member states of the EU 127 22 TROUBLESHOOTING 128 23 TECHNICAL DESCRIPTIO...

Page 6: ... in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently ad...

Page 7: ...2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive atmosphere Stability hazard Lifting hazard Scalding hazard High humidity Danger of frost Risk of corrosion and or chemical burns Harmful substances...

Page 8: ...tory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the chamber The following labels are located on the chamber Pictograms warning signs Risk of injury on outer door only KBF 240V and KMF 240V Observe the safety ins...

Page 9: ...sition of labels on the chamber front KBF 240V and KMF 240V Figure 2 Position of labels on the chamber rear Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER Service for these replacements ...

Page 10: ...l voltage range 10 at the indicated power frequency 200 230 V 60 Hz 1 N Current type Max operating pressure 15 bar Max operating pressure in the refrigerating system 15 bar 218 PSI R 134A 0 17 kg Refrigerant type and filling weight Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the type plate Information CE conformity marking Electrical and electronic equipment manuf...

Page 11: ...se only original BINDER accessories or accessories from third party suppliers authorized by BINDER The user is responsible for any risk caused by using unauthorized accessories CAUTION Danger of overheating Damage to the chamber Do NOT install the chamber in unventilated recesses Ensure sufficient ventilation for dispersal of the heat Do not operate the chambers in hazardous locations DANGER Explo...

Page 12: ...ce with VDE regulations and were routinely tested in accord ance to VDE 0411 1 IEC 61010 1 During and shortly after operation the temperature of the inner surfaces almost equals the set point CAUTION The glass doors the glass door handles and the inner chamber will become hot during operation Danger of burning Do NOT touch the glass doors the inner surfaces or the charging material during oper ati...

Page 13: ...toxic gases The charging material shall not contain any corrosive ingredients that may damage the ma chine components made of stainless steel aluminum and copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH WARNING If customer should use a BINDER chamber running in non supervised continu ous opera...

Page 14: ...eeding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic charge The interior parts are grounded Non ionizing radiation Non ionizing radiation is not intentionally produced but released only for technical reasons by electri cal equipment e g electric motors power cables solenoids The machine has no permanent mag nets If persons wi...

Page 15: ... load Substance Formula ppm mg m3 ppm mg m3 Ammonia NH3 20 14 5500 4000 Acetone CH3COCH3 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl2 0 5 1 5 0 7 2 Acetic acid CH3COOH 10 25 800 2000 Ethyl acetate CH3COOC2H5 400 1400 4000 15000 Ethanol C2H5OH 500 960 3500 6000 Ethylene glycol HOCH2CH2OH 10 26 1200 3000 Formaldehyde HCHO 0 3 0 37 2400 3000 Isopropanol CH3 2CHOH 200 500 4800 12000 Methano...

Page 16: ...alized wa ter The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel V2A German material no 1 4301 US equivalent AISI 304 The housing is RAL 7035 powder coated All corners and edges are also completely coated All chamber functions are easy and comfort...

Page 17: ...er KBF KMF size 240 A Instrument box B Door handle C Outer door D Refrigerating machine and humidity generation module 2 2 Instrument panel 5 7 controller display with touchscreen USB interface Pilot lamp Figure 5 Instrument panel with MB2 program controller and USB interface A B C D ...

Page 18: ...witch 2 DIN socket for additional Pt 100 sensor available via BINDER INDIVIDUAL customized solutions 3 DIN socket for analog outputs option 4 RS485 interface 5 DIN socket for switching contacts option for KMF 6 DIN socket for zero voltage relay alarm output option 7 Ethernet interface 8 Temperature safety device class 3 1 part of option Safety device class 3 3 9 Temperature safety device class 3 2...

Page 19: ... view of the chamber with water connections 10 Socket for optional freshwater can chap 19 9 1 11 Power cable 12 Purging outlet for humidifying module for service purpose only 13 Freshwater connection IN with screw thread for hose with union nut 14 Wastewater connection OUT with hose olive for hose ...

Page 20: ...ower housing Lift chambers size 115 from the pallet at the four lower corners with the aid of four people Lift chambers size 240 from the pallet at the four lower corners with the aid of six peo ple or with a fork lifter Set the fork lifter only from the front or rear in the middle of the chamber Lift the chambers sizes 720 and 1020 from the pallet using technical devices fork lifter Set the fork ...

Page 21: ...mbers sizes 720 and 1020 using technical devices fork lifter Set the fork lifter only from the front or rear in the middle of the chamber Do NOT set the fork lifter from the chamber side You can order transport packing for moving or shipping purposes from BINDER service Permissible ambient temperature range during transport If the steam humidifying system has NOT been emptied 3 C 37 4 F to 60 C 14...

Page 22: ...e start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions Set up the constant climate chamber on a flat even surface and in a well ventilated dry location and align it using a spirit level The site of installation must be capable of supporting the chamber s weight see technical data chap 23 5 The c...

Page 23: ...ted for CAUTION Danger by stacking Damage to the chambers Do NOT place the chambers on top of each other To completely separate the chamber from the power supply you must disconnect the power plug Install the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger For the user there is no risk of temporary overvoltages in the sense of EN 61010 1 2010 Wi...

Page 24: ... part of the supplied water hose as a drainage hose In case another hose is used it has to be permanently resistant against at least 95 C 203 F Mount the wastewater hose with a maximum positive inclination of 1 m and a maximum total length of 3 m Protect the chamber end of the drainage hose with one of the supplied hose clamps Reliably prevent sucking back of wastewater The end of the wastewater h...

Page 25: ...ser s site Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH The warranty becomes void in the event of use of water of deviating quality 4 3 1 Automatic fresh water supply via water pipe An enclosure inside the chamber contains the connection kit for freshwater and wastewater Install the freshwater connection using ...

Page 26: ...n occurs e g caused by a burst water hose a valve au tomatically cuts off the water supply which can be heard as a clicking noise The water supply now re mains shut until it is manually released Assembly Screw the hose burst protection device onto a water tap with a G inch right turning thread connection The connection is self sealing Establish the connection between the safety kit and the chamber...

Page 27: ...ed A possible endangering of the drinking water system depends on the risk potential of the charging mate rial Under unfavorable conditions e g decreasing pressure inside the tap water system drained off charging material could be sucked out of the chamber via the steam generator into the tap water system and therefore contaminate the drinking water The safety kit with reflux protection device pro...

Page 28: ...afterwards Maintenance of the assembly of hose burst protection and reflux protection devices Calcification can impair the function of both valves We recommend an annual inspection by a skilled plumber The plumber should remove the safety kit with the reflux protection device to check both valves by hand for proper function and calcification or blockage CAUTION Danger of calcification Impairment o...

Page 29: ...conductor meets the lat est technology The protective conductors of the socket and plug must be compatible Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the chamber s type plate left chamber side bottom right hand see chap 1 4 When connecting please observe the regulations specified by the local electricity supply company and as...

Page 30: ...ed with a fixed power connection cable with a NEMA 5 20P plug It is pro tected against excess current with an internal over current release category B16A The connection is made by the customer CAUTION Sliding or tilting of the voltage changer Damage to the voltage changer Risk of injury by lifting heavy loads Lift the voltage changer at both carrying handles from the pallet with two persons Do not...

Page 31: ... The green pilot lamp B lights up 4 Turn on the constant climate chamber with the main power switch 1 in the lateral control panel Position 0 off Position I on Figure 13 Power switch of the voltage changer Dimensions of the voltage changer Width mm 255 Depth without door handles mm 360 Depth incl cable and door handles mm 450 Height mm 300 Length of the connection cable to wall socket mm 172 Later...

Page 32: ...available stopwatch function The controller offers various notifications and alarm messages with visual and audible indication and remote alarms via e mail an event list trace file and the graphical display of the measuring values in the in der chart recorder view The MB2 program controller permits programming temperature and humidity cycles and specifying the fan speed and special controller func...

Page 33: ...tion icons Date time authorization level of the logged in user memory Quick setpoint entry Continue to next screen Back to Normal display Information Program start Setpoint entry Event list Display of active alarms Access to main menu Figure 15 Operating functions of the MB2 controller in normal display example values ...

Page 34: ...he Change view icon to toggle between normal display program display and chart recorder display Press the Normal display icon to return from program display and chart recorder display back to Normal display Normal display actual values setpoint values Program display example time program Chart recorder display ...

Page 35: ...rogram Information Information on program operation setpoints actual values and the safety controller Normal display Return from program display or chart recorder display to Normal display Change view Toggle between Normal display program display and chart recorder display Functional icons in individual menus Icon Signification Function Back Return from each menu to Normal display Update Update th...

Page 36: ...om submenu in the history display to select the zoom factor Show scroll buttons Show scroll buttons in the history display to scroll to an instant Hide scroll buttons Hide scroll buttons in the history display to scroll to an instant Information icons referring to chamber conditions Icon Text information Condition Idle mode Controller is in Idle mode Temperature range Current actual temperature va...

Page 37: ...t controller i e set points for temperature humidity and fan speed can be defined which are then maintained until the next manual change chap 7 1 Timer program operation Stopwatch function during an entered duration the controller constantly equilibrates to the setpoints entered in Fixed value operation mode Time program operation An entered time program for temperature and humidity is running The...

Page 38: ...urther information Service submenu The Settings submenu allows general configuration of the controller chap 5 5 1 List of active alarms chap 11 Access to the event list chap 15 2 Setpoint entry for Fixed value operation turning on off humidity control safety controller settings chap 7 6 3 12 2 Start pause cancel an already entered respectively a running time program or start cancel an already ente...

Page 39: ...mber information chap 15 2 Settings submenu not visible for user with User authorization level chap 14 Program entry submenu for time and week programs chap 9 and 10 Service submenu chap 5 5 3 BINDER Service contact page chap 15 1 Calibrating the touch screen chap 14 4 2 Back to Normal Display Settings submenu Settings of many general controller functions and network settings chap 14 Available onl...

Page 40: ...g the tolerance range and delay time for tolerance range alarm chap 11 4 Configuration of the optional RS485 interface setting of the device address chap 14 5 1 Entry of the MAC address and IP address chap 14 5 2 Password protection for web server access chap 14 5 3 Configuration of the e mail server assign ment of e mail addresses chap 14 5 4 Back to main menu 5 5 3 Service submenu The Service su...

Page 41: ...e After the power returns all functions return to the same status the chamber had before power failure The controller continues to function in the original operating mode it was in previously before the power failure occurred Performance after power failure in Idle mode Control is deactivated Performance after power failure in Fixed value operation mode All functions return to the same status the ...

Page 42: ...r or after an interruption of the power supply the relative humidity will increase after a delay of about 20 minutes During this period the relative humidity can drop consid erably Warming chambers may release odors in the first few days after commissioning This is not a quality defect To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ...

Page 43: ...uired to operate the controller chap 13 2 Operation without user log in without password protection If the password function has been deactivated after turning on the unit without user log in there are those controller functions available which correspond to the highest authorization level without a password protection There is no lock icon in the header 6 3 Turning on off humidity control Turning...

Page 44: ... H see climatic diagrams chap 17 Fan speed 40 up to 100 Reduce the fan speed only if required because the spatial distribution of temperature and humidity will also be reduced Technical data refers to 100 fan speed For the control range of temperature and relative humidity see the temperature humidity diagrams chap 17 With set point type Limit adapt the safety controller chap 12 2 or the temperatu...

Page 45: ...umidity and enter the desired humidity setpoint KBF setting range 0 r H up to 80 r H KMF setting range 0 r H up to 100 r H Confirm entry with Confirm icon Select the field Fan and enter the desired fan speed setpoint Setting range 40 up to 100 fan speed Confirm entry with Confirm icon When entering a value outside the setting range the message Value outside of limits Min xxx Max xxx appears xxx is...

Page 46: ... from Normal display You can define the switching state of up to 16 operation lines control contacts They are used to activate deactivate special controller functions Operation line Humidity off serves to turn off the humidity Operation line Idle mode activates deactivates the operating mode Idle mode The other operation lines are without function Use the Setpoints menu to configure the operation ...

Page 47: ...lect Timer program Select the field Program duration and enter the desired program duration Press the Confirm icon Select the field Program start and enter the desired start time of the program in the Program start entry menu Press the Confirm icon The program delay time until program start begins Normal display Information on the bottom of the screen indicates the currently running program and th...

Page 48: ...cancel the program A confirmation prompt is displayed Press the Confirm icon to confirm that the program shall really be cancelled After confirming the message the controller changes to Fixed value operation mode Temperature and humidity will then equilibrate to the setpoints of Fixed value operation mode 8 3 Performance after the end of the program After the end of the program the message Device ...

Page 49: ... Starting an existing time program In Normal display press the Program start icon to access the Program start menu Program start menu In the field Program type select the setting Time program In the field Program select the desired program Select the field Program start and enter the desired program start time in the Program start entry menu Press the Confirm icon The program delay time until prog...

Page 50: ...s the Program cancelling icon to cancel the program A confirmation prompt is displayed Press the Confirm icon to confirm that the program shall really be cancelled After confirming the message the controller changes to Fixed value operation mode Temperature and humidity will then equilibrate to the setpoints of Fixed value operation mode 9 3 Performance after the end of the program After the end o...

Page 51: ...on The program view opens chap 9 5 9 5 Program editor program management Path Main menu Programs Time program Time program menu overview of the existing programs Select an existing program example program 3 or create a new program chap 9 4 The program view opens Program view example program 3 If a new program has been created there is just one program section There are the following options Select...

Page 52: ... program Add new section To add a new section select Add new sec tion and press the Confirm icon The program view opens Program view A new section is always added at the very bot tom example section 2 9 5 1 Deleting a time program Path Main menu Programs Time program In the Time program menu select the program to be deleted The program view opens In the program view press the Edit icon to open the...

Page 53: ...dify the according value chap 9 7 Press the Edit icon to open the program editor Section editor Edit section menu Select the desired function and press the Confirm icon The section editor offers following options Copy section Replace section Replacing an existing section with the copied section This menu point is visible only after a section has been copied Insert section Adding the copied section...

Page 54: ...ion Program view Select the program section to be copied example section 1 Section view example section 1 Press the Edit icon to open the section editor Section editor Edit section menu Select Copy section and press the Confirm icon The current section example section 1 is copied The controller returns to the section view Section view example section 1 Press the Close icon to change to the pro gra...

Page 55: ...ion editor Section editor Edit section menu Select Replace section to replace the selected section with the copied section or Select Insert section to additionally add the copied sec tion In this case select whether to insert it before or after the selected section Press the Confirm icon 9 6 3 Deleting a program section In the program view select the program section to be deleted The section view ...

Page 56: ...nes Repeating one or several sections within a program Temperature setpoint Temperature tolerance range minimum and maximum Humidity setpoint Humidity tolerance range minimum and maximum Fan speed The setting and control ranges for the individual parameters are the same as for Fixed value operating mode chap 7 9 7 1 Section duration Section view partial view Select the field Duration indicating th...

Page 57: ...temperature and humidity Steps can be programmed in ramp mode as temperature or humidity changes ramps that occur dur ing a very short interval If the duration of this transitional program section is very short minimum en try 1 sec the temperature or humidity change will proceed rapidly within the minimum amount of time Step mode Sudden changes of temperature and humidity The set point of any prog...

Page 58: ... 00 01 20 0 xxxx xxxx Ramp 9 7 3 Special controller functions via operation lines You can define the switching state of up to 16 operation lines control contacts They are used to activate deactivate special controller functions Operation line Humidity off serves to turn off the humidity Operation line Idle mode activates deactivates the operating mode Idle mode The other operation lines are withou...

Page 59: ...y with Confirm icon The controller returns to the section view 9 7 5 Tolerance range You can specify a temperature and humidity program tolerance range for each program section with dif ferent values for the tolerance minimum and maximum When the actual value exceeds the given thresh old the program is interrupted This is indicated on the display see below When the actual temperature is situated a...

Page 60: ...d program tolerance range the pro gram continues automatically 9 7 6 Repeating one or several sections within a time program You can repeat several subsequent sections together It is not possible to define the start section the same time also as the target section therefore you cannot repeat a single individual section Enter the desired number of repetitions in the field Number of repetitions and ...

Page 61: ...ress the Con firm icon to take over the programming The controller changes to the program view Program view Press the Confirm icon to take over the pro gramming The controller changes to the Normal display To save the programming it is absolutely required to press the Confirm icon Otherwise all settings will be lost There is no confirmation prompt ...

Page 62: ...r completing the settings press the Confirm icon to take over the entries and exit the menu The program starts running If instead you press the Close icon to exit the menu without taking over the entries the program will not start After starting the week program the previously entered week program setpoints are active and will be equilibrated according to the current time Information on the bottom...

Page 63: ...ew of the existing programs Select an empty program place Enter the program name and if desired addi tional program information in the correspond ing fields Press the Confirm icon The program view opens Program view For the first section no weekday is specified Therefore the section is first marked in red and cannot be saved ...

Page 64: ...options Select a program section to open the section editor chap 10 5 Press the Edit icon to open the program editor Program editor Edit program menu Select the desired function and press the Confirm icon The program editor offers following options Change program name This menu also offers to configure the ramp step mode setting chap 10 6 1 Copy program Replace program Replacing an new or an exist...

Page 65: ...y bottom example section 3 When the section start is specified the sections are automatically arranged in the correct chronological order 10 4 1 Deleting a week program Path Main menu Programs Week program In the Week program menu select the program to be deleted The program view opens In the program view press the Edit icon to open the program editor In the program editor select Delete program an...

Page 66: ...dify the according value chap 10 6 Press the Edit icon to open the program editor Section editor Edit section menu Select the desired function and press the Confirm icon The section editor offers following options Copy section Replace section Replacing an existing section with the copied section This menu point is visible only after a section has been copied Insert section Adding the copied sectio...

Page 67: ...on 3 When the section start is specified the sections are automatically arranged in the correct chronological order 10 5 2 Copy and insert or replace a program section Section editor Edit section menu Select Copy section and press the Confirm icon The current section example section 1 is copied The controller returns to the program view Program view Select the section to be replaced or before or a...

Page 68: ...ection editor select Delete section and press the Confirm icon The section is deleted The controller returns to the section view 10 6 Value entry for a program section Path Main menu Programs Week program Select the desired program and section The setting and control ranges for the individual parameters are the same as for Fixed value operating mode chap 7 10 6 1 Set point ramp and set point step ...

Page 69: ...the Confirm icon 10 6 2 Weekday Section view In the field Weekday select the desired weekday With Daily selected this section will run every day at the same time 10 6 3 Start time Section view Select the field Moment Entry menu Moment Select with the arrow keys the desired start moment of the section and press the Confirm icon ...

Page 70: ... the field Fan and enter the desired fan speed setpoint Setting range 40 up to 100 fan speed Confirm entry with Confirm icon The controller returns to the section view 10 6 5 Special controller functions via operation lines You can define the switching state of up to 16 operation lines control contacts They are used to activate deactivate special controller functions Operation line Humidity off se...

Page 71: ...he alarm will continue until man ual acknowledgement Press the flash icon next to the information icon to access the corresponding text information Normal display showing the text information The currently valid information texts are high lighted in black example Idle mode Condition Information icon Text information Start after condition occurred The controller is in Idle mode chap 5 4 Idle mode i...

Page 72: ... Start after condition occurred The humidity module is defective Contact BINDER service Humidity system immediately The humidity module cannot fill up In case of freshwater supply via water pipe The water tap is closed or the chamber is defective e g inlet valve of humidity module In case of freshwater supply via freshwater can option chap 19 9 Water can is empty Humidification is turned off In ca...

Page 73: ...tage relay alarm output option chap 19 5 to transmit the alarm e g to a cen tral monitoring system Normal display in state of alarm example a Screen header flashing in red color and showing the alarm message b Alarm icon on the bottom of the screen change to the list of active alarms and alarm acknowledgement c If applicable information icon in the screen header Indication of a certain condition 1...

Page 74: ...tes after which the range alarm shall be triggered Setting range 15 min to 120 min Confirm entry with Confirm icon Select the field Temperature range and enter the desired value for the temperature range Setting range 2 C to 10 C Confirm entry with Confirm icon Select the field Humidity range and enter the desired value for the humidity range Setting range 5 r H to 20 r H Confirm entry with Confir...

Page 75: ...class 3 1 according to DIN 12880 2007 The safety controller is functionally and electrically independent of the temperature control system If an error occurs it performs a regulatory function With option temperature safety device class 3 3 chap 12 3 the safety controller is not used It must be set to the maximum limit value KBF 70 C 158 F KMF 100 C 212 F Please observe the DGUV guidelines 213 850 ...

Page 76: ... every set point change This setting is recommended for program operation It is important to check the safety controller set point and safety controller mode occasionally as it does not offer a fix independent limit temperature value which would never be exceeded Example Desired temperature value 40 C desired safety controller value 45 C Possible settings for this example Temperature set point Saf...

Page 77: ...easures in the state of alarm The state of alarm is indicated visually in Normal display by the alarm message Safety controller alarm and the screen header flashing in red color If the buzzer is enabled chap 11 5 there is an additional audible alert chap 11 2 The alarm remains active until it is acknowledged on the controller and the inner temperature falls below the set safety controller setpoint...

Page 78: ...o the regulatory function of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the constant climate chamber its environment and the material under treatment from excess temperatures With safety device class 3 2 a minimum value for the temperature is set that the chamber will not fall below due to the regulatory function of the safety...

Page 79: ...f the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid Turn the control knob 8 of the safety device using a coin to its end stop posi tion 10 chamber protection When the set point is reached turn back the control knob 8 until its trip point turn it counter clockwise The trip point is identifiable by the red alarm lamp 8a the message Tem...

Page 80: ...sponse temperature of the safety device class 3 2 put the chamber into operation and set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 40 C 40 F to 160 C 320 F and serves as a setting aid Turn the control knob 9 of the safety device by means of a coin to position 1 thermostat without effect When the set point is ...

Page 81: ...configuration and network settings and for operating those controller func tions required for operating the chamber Restricted access to service data Password factory setting 2 The passwords for Admin and User authorization levels can be changed in the log out submenu chap 13 3 User authorization level Standard authorization level for the chamber operator Authorization for operating the controller...

Page 82: ... As long as no user is registered controller opera tion is locked recognizable at the closed lock icon in the header This requires that the user manage ment has been activated by the assignment of passwords for the individual authorization levels Password protection for at least one level deactivated operation without user login is possible If passwords have not been assigned for all author izatio...

Page 83: ... have been assigned only for some of the authorization levels a user without login pass word entry has access to the functions of the highest authorization level without password protection Display when only some of the authorization levels are password protected example no protection for the User and Admin levels and no user has logged in The user s effective authorization due to lack of pass wor...

Page 84: ...tion of user type example All selection possibilities are password protected Controller with logged in user After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu without taking over the entries Controller with deactivated password ...

Page 85: ...h logged in user Controller without a user logged in User logoff with Admin authorization Controller with logged in user Controller without a user logged in 13 4 User change If the password function has been deactivated chap 13 5 2 this function is not available Path Main menu User User change Controller with logged in user ...

Page 86: ... This function is not available for a user logged in with User authorization 13 5 1 Password change A logged in user can change the passwords of his current level and of the next lower level s Example A user with Admin authorization can change the passwords for the Admin and User au thorization levels Path Main menu User Password User logged in with Service or Admin authorization ...

Page 87: ...u can select different keyboards to enter uppercase and lowercase letters digits and special characters All types of characters can be combined within one single pass word Example access the digit entry window Entry of digits To confirm the entry press the Confirm icon Repeat the password entry for confirmation sample picture For each character of the password the re quired keyboard appears automa...

Page 88: ...e next lower level s To do this no password is entered during a password change Path Main menu User Password Controller with logged in user e g with Admin authorization Select the authorization level for which the password shall be deleted Do NOT enter anything in the Password screen Press the Confirm icon Do NOT enter anything in the Confirm password screen Press the Confirm icon The password is ...

Page 89: ...orization level was deleted therefore every user without login has full access to the functions of the Admin authorization level If access to this level shall be come password protected again the user can assign a new password for the Admin authorization level with the Password function Path Main menu User Password Controller with deactivated password for Service or Admin author ization Select the...

Page 90: ... levels Path Main menu User Activation code Controller with logged in user Activation code menu Select the first of the four entry fields Activation code entry window Enter the first four characters of the activa tion code and press the Confirm icon Select the next of the four entry fields and proceed accordingly until the entire code has been entered Activation code menu with entered code sample ...

Page 91: ...ommunication functions 14 1 Selecting the controller s menu language The MB2 program controller communicates by a menu guide using real words in German English French Spanish and Italian Path Main menu Settings Chamber Chamber submenu Select the desired language Chamber submenu Select if there shall be a language query after restarting the chamber and press the Confirm icon 14 2 Selecting the temp...

Page 92: ...0 C 31 F 100 C 212 F Conversion value in F value in C 1 8 32 14 3 Setting date and time Following start up of the chamber after language selection Select the time zone and configure the daylight saving time switch Or later Path Main menu Settings Date and time Date and time submenu Select the field Date time Date time entry menu Enter date and time and press the Confirm icon ...

Page 93: ...ing time Date and time submenu Select the desired end of the daylight saving time and press the Confirm icon After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu without taking over the entries 14 4 Display configuration 14 4 1 Adapting the display parameters This function serves to configure parameters like displa...

Page 94: ...ble if continuous operation is activated and enter the time with the arrow keys Confirm entry with Confirm icon After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu without taking over the entries 14 4 2 Touchscreen calibration This function serves to optimize the display for the user s individual angular perspecti...

Page 95: ...BINDER APT COM 3 DataControlSystem chap 19 1 In this case do not change the other parameters Path Main menu Settings Serial interfaces Serial interfaces submenu Select the desired setting in the field Baud rate Select the desired setting in the field Data format Select the field Minimum response time and enter the desired minimum response time Confirm entry with Confirm icon Select the field Devic...

Page 96: ...ess the subnet mask and the standard gateway manually Select DNS device name and enter the DNS device name Confirm entry with Confirm icon In the field DNS server address select the de sired setting Automatic or Manual With selection Manual you can enter the DNS server address manually After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Clos...

Page 97: ...ist or error messages In this view no settings can be changed Path Main menu Settings Web server Webserver submenu In the field Password active select the desired setting Yes or No Select the field User name and enter the desired user name Confirm entry with Confirm icon Select the field Password and enter the desired password Confirm entry with the Confirm icon Select the field Automatic log out ...

Page 98: ... settings In the field Authentication select the desired setting None or SMTP auth With the setting SMTP auth you can enter a password under Email password Select the field Email user name and enter the desired user name Confirm entry with Confirm icon Select the field SMTP mail server URL and enter the SMPT mail server URL Confirm entry with Confirm icon Select the field Email sender and enter th...

Page 99: ...nu opens Depending on the user s authorization level different functions highlighted in black are available for the logged in user Available functions with User authorization level Available functions with Admin authorization level Available functions with Service authorization level ...

Page 100: ...rvice contact page Path Main menu Contact 15 2 Current operating parameters Press the Information icon to access the Info menu from Normal display Info menu Select the desired information Select Program operation to see infor mation on a currently running program ...

Page 101: ...tatus 15 3 Event list The Event list displays status information and errors of the current day It enables to view the last 100 events or defective conditions of the chamber Press the Event list icon to access the event list from Normal display Event list Press the Update icon to update the event list Attention Following a modification of the language setting chap 14 1 or the storage inter val of t...

Page 102: ... Versions of CPU I O module and safety con troller for BINDER Service Information on digital and analog inputs and outputs and phase angle outputs for BINDER Service Information on modbus analog and digital inputs for BINDER Service Information on Ethernet connection MAC address display chap 14 5 2 Back to main menu ...

Page 103: ... from the recorded period 16 1 Views Press the Change view icon to access the pen recorder display 16 1 1 Show and hide legend Show legend Hide legend Press the Show legend icon to display the legend on the right side of the display Legend shown on the right side of the display 16 1 2 Switch between legend pages Switch legend Press the Switch legend icon to switch between the legend pages 1st page...

Page 104: ...ion Door open displayed 16 1 4 History display History display Press the History display icon to change to the history display History display The chart recorder is paused Data recording continues in the background Move the central red line by tapping and holding to the desired position The legend at the right side shows the values of the current line position Then further icons appear ...

Page 105: ...bmenu Curve selection submenu Select the curves to be displayed by checking the checkbox of the corresponding parameter Press the Confirm icon History display Search the required instant Search Press the Search icon to access the Search submenu Search submenu Select the required instant by entering its date and time and press the Confirm icon ...

Page 106: ...the zoom factor and press the Confirm icon History display Show and hide scroll buttons to scroll to an instant Show scroll buttons Hide scroll buttons Press the Show scroll buttons icon to access the Page selection submenu Page selection submenu Scroll buttons are shown on the left and on the right Use them to move along the timeline ...

Page 107: ...ion will be In the field Storage values select the desired value type to be displayed For scaling the representation select the desired minimum and maximum temperature or humidity value and enter the desired values Temperature display range 20 C up to 110 C Humidity display range 0 r H up to 100 r H Confirm each entry with Confirm icon CAUTION Setting the storage rate or rescaling minimum and or m...

Page 108: ... heated Therefore it is immediately available after turning on The preset temperature and humidity values should be situated within the optimum range hatched range in Figure 19 Only within this area will the chamber not be exposed to exces sive moisture due to condensation In the short term set points outside the optimum range can also be targeted The control accu racies of 3 r H however cannot be...

Page 109: ... 140 F for approx 2 hours Manual mode Only then shut down the chamber at the main power switch 1 and close the water supply tap Having turned off the chamber by the main power switch 1 always close the water supply tap If you operate the chamber at high humidity and then immediately turn off the chamber the internal wastewater collector may overflow due to the condensate This may lead to the emerg...

Page 110: ...ceeding 40 C 104 F BINDER GmbH is NOT responsible for the water quality provided by the customer Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH Automatic fresh water supply via water pipe With this type of supply the humidity system is continuously functional Manual fresh water supply via freshwater can option ch...

Page 111: ...the chamber following prolonged refrigerating operation below 5 C 41 F there is danger of overflowing due to uncontrolled defrosting of icing on the evaporator CAUTION Uncontrolled defrosting of icing on the evaporator Danger of overflowing After several days of refrigerating operation below 5 C 41 F Do NOT directly turn off the chamber Manually defrost the chamber see description above Then shut ...

Page 112: ... large LCD display alarm functions and a real time function Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger It offers a programmable measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out a combined alarm and status protoco...

Page 113: ...tem Connection is established via a DIN socket 6 located on the right lateral control panel Figure 21 Pin configuration of the DIN socket 6 Temperature contact Humidity contact Pin 1 Pin Pin 2 Make Pin 3 Pin Pin 4 Make In case of a temperature alarm pins 1 and 2 are open with humidity alarm pins 3 and 4 are open This happens simultaneously with the alarm message shown on the controller display In ...

Page 114: ...nternal socket is splash proof IP system of protection 67 230 V 1N 50 60 Hz Charge max 500 W Maximum permitted operating temperature with this option 90 C 194 F WARNING Exceeding the permitted maximum temperature Electrical hazard Danger of death Damage to the internal socket Do NOT exceed the temperature set point of 90 C 194 F Set the safety controller to 90 C 194 F With optional temperature saf...

Page 115: ...ngth of 45 mm 1 78 in material no 1 4501 19 8 Object temperature display with flexible Pt 100 temperature sensor option The object temperature display enables the determination of the actual temperature of the charging mate rial during the whole process The object temperature is measured via a flexible Pt100 temperature sen sor and can be viewed on the controller display You can immerse the sensor...

Page 116: ...ater Volume 20 liters 0 71 cu ft The cans are placed in holding devices You can affix them directly at the rear of the chamber or place them next to the chamber Figure 23 Rear view KMF with installed external water cans option 19 9 1 Mounting the freshwater can 1 Fixing if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side Cable ...

Page 117: ...lied water hose Screw the hose nozzle brass to the free edge of the hose and screw it directly onto the freshwa ter connection IN 13 at the rear of the chamber When the freshwater can is empty the message Freshwater supply will be displayed on the controller chap 11 1 3 the buzzer sounds and the humidification module turns off After acknowledging the alarm the humidification module tries to fill u...

Page 118: ...e connection of the wastewater can 17 Figure 26 Wastewater can option Plug the free hose edge to the wastewater connection OUT 14 at the rear of the chamber and secure it with a hose clamp You can remove the wastewater can with its holding device for emptying disconnect the hose first before emptying CAUTION Overflow of the wastewater can Damage to the surrounding Empty the wastewater can in a tim...

Page 119: ...ater can if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side 2 Cable connections of the freshwater can Connect the plug of the cable to the socket 10 at the rear of the chamber as described in chap 19 9 1 3 Hose connections Plug the wastewater hose into the hose connection 18 of the freshwater can and secure it with a hose clam...

Page 120: ...ration system must only be conducted by qualified personnel who underwent training in accordance with EN 13313 2010 e g a refriger ation technician with certified expert knowledge acc to regulation 303 2008 EC Fol low the national statutory regulations Ensure regular maintenance work is performed at least once a year and that the legal requirements are met regarding the qualifications of service p...

Page 121: ...e main power switch and dis connect the power plug Completely dry the appliance before turning it on again 20 2 1 Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power plug The interior of the chamber must be kept clean Thoroughly remove any residues of test mate rial Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents...

Page 122: ...s from the surfaces with a moistened towel Let the chamber dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning With every cleaning method always use adequate personal safety controls Following cleaning leave the chamber door open or remove the access port plugs The neutral cleaning agent may cause health problems in contact with skin and if ingested Follow the operating ...

Page 123: ... BINDER GmbH With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two possible procedures depending on the type of contamination and charging material 1 Spray the inner chamber with an appropriate disinfectant Before start up the chamber must be absolutely dry and ventilate...

Page 124: ... packaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a chamber delivery if it does not carry an authorization number Return address BINDER GmbH Abteilung Service Gänsäcker 16 78502 Tuttlingen Germany 21 Disposal 21 1 Disposal of the transport packing Packing element Material Disposal Straps to fix packing ...

Page 125: ...m 20 Octo ber 2015 BGBl I p 1739 or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment Elektro und El ektronikgerätegesetz ElektroG from 20 October 2015 BGBl I p 1739 CAUTION Violation against existing law Do NOT dispose of BINDER devices at public collecting points Have the device disposed o...

Page 126: ... use They must not be disposed of at public collecting points The chambers bear the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EU after 13 August 2005 and be disposed of in separate collection according to the Directive 2012 19 EU on waste electrical and electron ic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under ...

Page 127: ...rces of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accordingly The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not escape into the environment In Europe recovery of the refrigerant R 134A 1300 is mandatory accord ing to regulation No 842 2006 EC Ensure the compliance with the app...

Page 128: ...er doesn t heat up when turned on Safety controller responds Inner chamber temperature has reached the safety controller setpoint Safety controller set too low Acknowledge the alarm on the controller Check temperature setpoint setting If appropriate select suitable safety controller setpoint chap 12 2 Safety controller chap 12 2 defective Contact BINDER service Mechanical safety device class 3 1 r...

Page 129: ...ptimum range see temperature humidity diagram Figure 19 Select combination of tempera ture humidity values in the opti mum range chap 17 Set point was too long below ambient temperature icing in the preheating chamber Defrost the chamber chap 18 Low humidity and temperature accuracy Fan speed has been reduced Set fan speed to 100 Controller No chamber function dark display Display in standby mode ...

Page 130: ...s Impaired valve function of hose burst protection Calcification Remove calcifications by citric acid or acetic acid solutions chap 4 3 4 Have a plumber inspect the valve Only qualified service personnel authorized by BINDER must perform repair Repaired chambers must comply with the BINDER quality standards 23 Technical description 23 1 Factory calibration and adjustment This chamber was calibrate...

Page 131: ...4 KBF Technical Data Chamber size 115 240 720 1020 Exterior dimensions Width net mm inch 880 34 65 925 36 42 1250 49 21 1250 49 21 Height gross incl feet castors mm inch 1050 41 34 1460 57 48 1925 75 79 1925 75 79 Depth net mm inch 650 25 59 800 31 50 890 35 04 1145 45 08 Depth gross including door handle I triangle connection and 30 mm for cable mm inch 730 28 74 880 34 65 970 38 19 1230 48 43 Wa...

Page 132: ... 75 r H K 0 2 0 3 0 2 0 2 Humidity range r H 10 to 80 10 to 80 10 to 80 10 to 80 Humidity fluctuation at 25 C 77 F 60 r H r H 2 1 5 1 5 1 5 at 40 C 104 F 75 r H r H 2 1 5 1 5 1 5 Recovery time after doors were open for 30 s at 25 C 77 F 60 r H minutes 6 5 16 11 at 40 C 104 F 75 r H minutes 7 11 17 12 Electrical data model versions KBF115 230V KBF240 230V KBF720 230V KBF1020 230V IP system of prote...

Page 133: ... specifi cation and may affect the humidity accuracy 23 5 KMF technical data Chamber size 115 240 720 Exterior dimensions Width net mm inch 880 34 65 925 36 42 1250 49 21 Height gross incl feet castors mm inch 1050 41 34 1460 57 48 1925 75 79 Depth net mm inch 650 25 59 800 31 50 890 35 04 Depth gross including door handle I triangle con nection and 30 mm for cable mm inch 730 28 74 880 34 65 970 ...

Page 134: ...2 10 3 10 Installation category acc to IEC 61010 1 II II II Pollution degree acc to IEC 61010 1 2 2 2 Over current release category B 2 poles Amp 16 16 16 Deviant electrical data KMF for the USA and Canada model versions KMF115 240V KMF240 240V KMF720 240V Nominal voltage 10 at 50 Hz power frequency V 200 240 200 240 200 240 at 60 Hz power frequency V 200 240 200 240 200 240 Current type 2 2 2 Pow...

Page 135: ...ptions accessories Additional rack stainless steel Perforated shelf stainless steel Reinforced rack with rack lockings Securing elements for additional fastening of racks 4 pieces KMF Reinforced inner chamber with 2 reinforced racks Temperature safety device class 3 3 acc to DIN 12880 2007 Zero voltage relay alarm outputs for temperature and humidity with DIN plug 6 poles Lockable door Access port...

Page 136: ...water and wastewater cans 20 liters 0 71 cu ft each 8012 0643 BINDER Pure Aqua Service 8012 0759 Exchange cartridge for BINDER Pure Aqua Service 6011 0165 Safety kit for water connection with hose burst protection device and reflux protection device BINDER Individual Voltage changer for operation at 115 Volt for KBF 8009 0821 Data Logger Kit TH 70 8012 0716 Data Logger Kit TH 70 70 8012 0717 Data ...

Page 137: ...KBF KMF E6 07 2017 page 137 155 23 8 Dimensions size 115 ...

Page 138: ...KBF KMF E6 07 2017 page 138 155 23 9 Dimensions size 240 ...

Page 139: ...KBF KMF E6 07 2017 page 139 155 23 10 Dimensions size 720 ...

Page 140: ...KBF KMF E6 07 2017 page 140 155 23 11 Dimensions size 1020 ...

Page 141: ...KBF KMF E6 07 2017 page 141 155 24 Certificates and declarations of conformity 24 1 EU Declaration of Conformity for KBF ...

Page 142: ...KBF KMF E6 07 2017 page 142 155 ...

Page 143: ...KBF KMF E6 07 2017 page 143 155 ...

Page 144: ...KBF KMF E6 07 2017 page 144 155 24 2 EU Declaration of Conformity for KMF ...

Page 145: ...KBF KMF E6 07 2017 page 145 155 ...

Page 146: ...KBF KMF E6 07 2017 page 146 155 ...

Page 147: ...KBF KMF E6 07 2017 page 147 155 24 3 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV ...

Page 148: ...KBF KMF E6 07 2017 page 148 155 ...

Page 149: ...KBF KMF E6 07 2017 page 149 155 25 Product registration ...

Page 150: ...liegt bevor das Gerät Bauteil eintrifft Eine weitere Ko pie soll dem Gerät Bauteil beigefügt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing Please understand the reason for this measure which lies outside our area of influ ence and will help us to speed up this procedure Unvollständige ...

Page 151: ...ous substances weder giftige noch sonstige gefährliche Stoffe enthält oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen Eventual residues of hazardous substances have been removed evtl Rückstände von Gefahrstoffen entfernt wurden 4 2 For to...

Page 152: ...ben entsteht haften und BINDER gegen eventuell entstehende Schadenansprüche Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegenüber Dritten ...

Page 153: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Size does not fit space Transport Damage Shock watch tripped pictures Other specify below _____________________ Is there a replacement PO Yes No If yes PO If yes Date PO placed Purchase order number ...

Page 154: ...__________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under 3 1 a ____________________________________________________________________________ b ____________________________________________________________________________ c _________________________________...

Page 155: ...for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name _______________________________________________________________________ Position _______________________________________________________________________ Company ________________________________________...