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Safety Precautions 

 

The Airless Spray Gun HAP 50 corresponds to state-of-the-art technology and meets with the 
general requirements of EC Rules. This is documented by the attached EC Declaration of 
Conformity and the CE mark. 
 
The High Pressure Gun HAP 50 was designed according to state-of-the-art technology. The gun 
was tested and operationally reliable prior to leaving our plant. The tip grip protection which is a 
component of the operational safety has to be ordered separately. 
 

 

If you are injected, seek emergency medical treatment immediately. Be familiar with 
the name of the fluid in use. Do not delay surgical treatment ! 

 

 

 

Electrostatic Arcing must be prevented 

 
Electrostatic charging develops at high flow rates. An adequate grounding system at the total 
Airless System is securely deriving the charges. When working with flammable materials all high 
pressure Airless Systems must be grounded. 
 

 

 

Ignition Sparks / Explosion Hazard 

 
Always use a conductive hose for Airless spraying operations. Check hose and gun for continuity. 
Take an ohmmeter for weekly checks. The resistance between gun/hose (end/end) must not read 
greater than 29 M

 verified at depressurized hose. 

 

 

 

Ensure that all Airless Pumps are properly grounded ! 

 
The gun is suitable for all customary and standard coating materials. 
 

 

 

Never leave a pressurized spray gun unattended ! 

 

 

 

Only use coating materials that are compatible with Nylon hoses ! 

 

 

 

 

Check regularly for  leaks and wear of hoses and hose connections. Never repair 
hoses, always replace them ! 

 

 

 

 

Please pay particular attention to safety information of the material suppliers ! 

 

 

 

 

Always take pressure off prior to working on spray equipment ! 
(e.g. by means of a by-pass valve or by pulling the trigger) 

 

 

Summary of Contents for 0114-013514

Page 1: ...Oberflächentechnik GmbH Co KG Justus von Liebig Straße 31 63128 Dietzenbach Deutschland Telefon 49 0 6074 403 1 Telefax 49 0 6074 403 281 Internet www itw finishing de ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Phone 44 0 1202 571111 Telefax 44 0 1202 581940 Internet www itweuropeanfinishing com ITW Surfaces et Finitions 163 171 Avenue des auréats BP 1453 26014 V...

Page 2: ...rainer Replacement Disassembly 6 Selection Chart for Spray Tips 7 Tip Grip Protection for High Pressure Guns 7 Accessories 8 Gun Connection 8 Application Technique 9 Cleaning and Maintenance Procedures 9 Exploded View and Spare Parts List HAP 50 D 10 Exploded View and Spare Parts List HAP 50 F 12 EC Declaration of Conformity 14 ...

Page 3: ... can be integrated into the gun handle see accessories Maximum pressure up to 500 bar Order No 0114 013514 Please order tip and base separately see selection chart Very tough Airless Manual Spray Gun with 4 finger pull With wear resisting shut off valve made of hard metal Material inlet at the top of the gun body swivel joint 1 4 NPS M Suitable for waterborne coatings Maximum pressure up to 500 ba...

Page 4: ...t the total Airless System is securely deriving the charges When working with flammable materials all high pressure Airless Systems must be grounded Ignition Sparks Explosion Hazard Always use a conductive hose for Airless spraying operations Check hose and gun for continuity Take an ohmmeter for weekly checks The resistance between gun hose end end must not read greater than 29 MΩ verified at dep...

Page 5: ...ction in the manual Always keep the Service Manual to hand Legal Requirements For the operation with Airless Equipment and Accessories users must comply with the following legal requirements BGV D 25 VBG 23 Processing of coating material BGV D 15 VBG 87 Working with liquid jet stream equipment ZH 1 406 Rules for jet stream equipment Safeguards to be followed Do not point the gun at any person Do n...

Page 6: ...material Plug in strainers are available in various mesh sizes Selection Chart for Strainers Mesh Color Order No Material Recommended for Tip Ø 200 red 00 00 0001320 qty of 10 caustic agent clear lacquer artificial resin translucent ink oil 0 33 mm 100 yellow 00 00 0001319 qty of 10 basic coat decorative paint filler undercoat primer water dilutable paint 0 38 to 0 43 mm 50 white 00 00 0001318 qty...

Page 7: ...3 50 0 52 1 05 94 98 0060043 90 98 0059617HP 0 43 289 60 0 52 1 05 94 98 0040053 90 98 0059421HP 0 53 182 40 0 79 1 76 94 98 0050053 90 98 0059521HP 0 53 233 50 0 79 1 76 94 98 0060053 90 98 0059621HP 0 53 289 60 0 79 1 76 94 98 0040063 90 98 0059425HP 0 63 182 40 1 09 2 4 94 98 0050063 90 98 0059525HP 0 63 233 50 1 09 2 4 94 98 0040078 90 98 0059431HP 0 78 182 40 1 53 3 28 94 98 0050078 0 78 233 ...

Page 8: ...er towels SCRUBS 6 buckets of 72 towels each Order No 192218 K6 Tip cleaning needle qty of 12 Order No JAC 90 D Gun oil silicone free bottle of 75 ml Order No 6 428 Gun grease silicone free tube of 50 g Order No AGMD 010 Gun Connection Ensure the maximum operating excess pressure generated by the pump does not exceed the maximum operating excess pressure of the gun If the maximum operating excess ...

Page 9: ...ate positions known at conventional air atomizing guns are not possible 8 With Airless spraying there will be a heavier material build up at the sides Therefore the overlap can be kept small 9 Due to the high fluid flow the spray courses have to be performed quicker than with air atomizing guns Important Shut the gun at each change of direction If the spray pressure is too low and or the tip is to...

Page 10: ...illiste spare parts list Ersatzteile spare parts HAP 50 D Pos Bestell Nr Bezeichnung Description Order no 0114 013514 Airless HAP 50 D Drehgelenk 1 4 Airless gun HAP 50 D swivel 1 4 Vorbehaltlich technischer Änderungen ...

Page 11: ...kstopfen pressure plug 1 14 0114 013774 Führungshülse guide sleeve 1 15 0114 013778 Ansatzschraube screw 1 16 0114 014072 Druckfeder spring 1 17 0114 014067 Druckfeder spring 1 18 0114 013762 Verschlußschraube screw 1 19 0114 014169 Schraube screw 1 20 0114 014108 Sicherheitsbügel trigger guard 1 21 0114 014167 U Scheibe washer 1 22 0114 014166 Schraube screw 1 23 0114 014689 Rolle pressure roll 1...

Page 12: ...illiste spare parts list Ersatzteile spare parts HAP 50 F Pos Bestell Nr Bezeichnung Description Order no 0114 014930 Airless HAP 50 F Drehgelenk 1 4 Airless gun HAP 50 F swivel 1 4 Vorbehaltlich technischer Änderungen ...

Page 13: ...0114 013774 Führungshülse guide sleeve 1 16 0114 013778 Ansatzschraube screw 1 17 0114 014072 Druckfeder spring 1 18 0114 014067 Druckfeder spring 1 19 0114 013762 Verschlußschraube screw 1 20 0114 014169 Schraube screw 1 21 0110 017257 Drehgelenk 1 4 swivel 1 4 1 22 00 00 0002245 Cu Dichtring cu ring 1 23 0114 013435 Reduzierung reduction 1 24 0114 014689 Rolle roll 1 25 0114 013639 Abzughebel tr...

Page 14: ...ment to which this document relates is in conformity with the following standards or other normative documents EN 292 1 2 EN 1953 EN 12621 EN 13463 1 8 2001 And thereby conform to the protection requirements of Council Directive 89 392 EEC relating to Machinery Safety Directive and council Directive 94 9 EC relating to Equipment and Protective Systems intended for use in Potentially Explosive Atmo...

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