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77-3049-R3  (4/2018)

13 / 20

EN

www.carlisleft.com

CLEANING

In certain states it is now against the law to spray 

solvents containing Volatile Organic Compounds (VOCs) 

into the atmosphere when cleaning a spray gun.

In order to comply with these new air quality laws Binks 

recommends one of the following two methods to clean 

your spray finishing equipment:

1.  Spray solvent through the gun into a closed system. 

An enclosed unit, or spray gun cleaning station, 

condenses solvent vapors back into liquid form which 

prevents escape of VOCs into the atmosphere.

2.  Place spray gun in a washer type container. This 

system must totally enclose the spray gun, cups, 

nozzles, and other parts during washing, rinsing, and 

draining cycles. This type of unit must be able to flush 

solvent through the gun without releasing any VOC 

vapors into the atmosphere. Additionally, open 

containers for storage or disposal of solvent, or 

solvent-containing cloth or paper, used for surface 

preparation and clean-up may not be used. Containers 

shall be non-absorbent.

To clean the gun, flush the fluid lines with solvent and 

blow air through the air lines to make sure all the air 

passages are dry.

!

 CAUTION

Never completely submerge the gun in 

solvent as this will dissolve the lubricating 

oil and dry out the seals.

TROUBLESHOOTING

FAULTY SPRAY

A faulty spray may be caused by improper cleaning, 

dried materials around the fluid nozzle tip or in the air 

cap. Soak these parts in thinners that will soften the 

dried material and remove with a brush or cloth.

!

 CAUTION

Never use metal instruments to clean the air 

or fluid nozzles. These parts are carefully 

machined and any damage to them will 

cause faulty spray.

If either the air cap assembly (5) or fluid nozzle (7) are 

damaged, these parts must be replaced before perfect 

spray can be obtained.

INTERMITTENT SPRAY

If the spray flutters, it is caused by one of the following 

faults:
1.  Insufficient material available. Check supply and 

replenish if necessary.

2.  Loose fluid nozzle (2). Tighten, but without using 

undue force.

3.  Leakage at gland adapter (35) and needle seal (36). 

Tighten packing nut (39) if loose, and replace gland 

adapter and needle seal if necessary.

4.  Fluid connection insufficiently tight or dirt on cone 

faces of connection. Correct as necessary.

5.  Leaking cylinder air and/or inadequate pressure.

Summary of Contents for 3465-10CN-11S0

Page 1: ... and low production settings Latest advancements in atomization technology have been incorporated for achieving consistent fine finishes when spraying a wide range of industrial coatings All product contact surfaces are manufactured from FDA acceptable materials when using a 45 11050 XX 45 11060 XX series fluid nozzle and a 47 6860 47 6864 47 6865 47 6866 needle Binks Trophy Automatic Series Spray...

Page 2: ...echnical file 11 Jul 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery General Principles for Design BS EN 1953 2013 Atomising and spraying equipment for coating materials Safety requirements EN 1127 1 2011 Explosive at...

Page 3: ...ipment read and understand all safety operation and maintenance information provided in the operation manual WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION ...

Page 4: ...8 30 29 28 27 26 24 22 23 33 32 35 36 34 37 38 BINKS TROPHY SERIES SPRAY GUN CAUTION The fluid inlet fitting is not meant to be removed or replaced Permanent damage may occur to the gun body if removed Torque 240 260 in lbs Torque 230 240 in lbs Torque 210 230 in lbs Sold separately Sold separately ...

Page 5: ...GSTEN CARBIDE MARKING II 1 47 6862 NEEDLE PLASTIC MARKING III 1 SEE CHART 2 ON PAGE 8 NEEDLE FEATHERING 1 23 54 6320 K3 SPRING PAD NEEDLE ASSEMBLY KIT OF 3 1 24 54 6309 NEEDLE ADJUSTING KNOB 1 25 54 6319 PACKING CARTRIDGE ASSEMBLY 1 26 54 6318 K3 NEEDLE PACKING GREEN KIT OF 3 1 27 O RING OUTSIDE CARTRIDGE 1 28 PACKING BODY 1 29 O RING INSIDE CARTRIDGE 1 30 54 6315 K3 PACKING SCREW KIT OF 3 1 31 20...

Page 6: ...EEDLE ADJUSTMENT FLOW CONTROL SIDE PORT CONTROL ASSEMBLY FAN PATTERN CONTROL MOUNTING LOCK SCREW MOUNTING HOLE 1 2 DIA 3 8 NOMINAL POSITION BACK PRESSURE VALVE FLUID REGULATOR AIR REGULATOR FAN ATOMIZING AIR COMBINED CYLINDER AIR VALVE 3 WAY FLUID SUPPLY FAN ATOMIZING AIR SUPPLY CYLINDER AIR SUPPLY FLUID RETURN IF USED BINKS TROPHY SERIES AUTOMATIC SPRAY GUN COMBINED FAN ATOMIZING AIR STANDARD SPR...

Page 7: ...LATOR ATOMIZING AIR REGULATOR CYLINDER AIR VALVE 3 WAY FAN AIR VALVE 3 WAY FLUID SUPPLY ATOMIZING AIR SUPPLY CYLINDER AIR SUPPLY FLUID RETURN IF USED FAN AIR SUPPLY FAN AIR REGULATOR BINKS TROPHY SERIES AUTOMATIC SPRAY GUN SEPARATE FAN ATOMIZING AIR OPTIONAL SPRAY GUN HOOK UP ...

Page 8: ...12 1 2MM 047 47 6865 II IIII 45 11050 14 1 4MM 055 47 6866 III IIII 45 11050 18 1 8MM 071 CHART 3 TUNGSTEN CARBIDE NOZZLES AND NEEDLES NOZZLE SIZE TC NOZZLE P N TC NEEDLE P N 1 4 MM 055 45 11080 14 47 6861 1 8 MM 071 45 11080 18 47 6861 2 2 MM 086 45 11080 22 47 6861 2 6 MM 102 45 11080 26 47 6861 CHART 4 STAINLESS STEEL HARDENED FLUID NOZZLES STD STAINLESS FLUID NOZZLE ORIFICE SIZE FLUID NOZZLE P...

Page 9: ...70 160 CENTIPOISE 31 66 sec Zahn 2 cup 3465 16CN 11S0 1 6 mm 063 X 11C 3465 16CN 12S0 1 6 mm 063 X 12C 3465 18CN 11S0 1 8 mm 070 X 11C 3465 20CN 14S0 2 0 mm 079 X 14C 3465 22CN 14S0 2 2 mm 087 X 14C ADHESIVES water based vinyl glues solvent based neoprenes contact cements 3465 20CN 14S0 2 0 mm 079 X 14C 3465 22CN 14S0 2 2 mm 087 X 14C MOLD RELEASE 3465 12CN 11S0 1 2 mm 047 X 11C CERAMICS abrasive ...

Page 10: ...5 CENTIPOISE 15 19 sec Zahn 2 cup 3465 85HV 33S0 0 85 mm 034 X 33H 3465 85HV 31P0 0 85 mm 034 X 31H 3465 10HV 33S0 1 0 mm 039 X 33H 3465 10HV 31P0 1 0 mm 039 X 31H 3465 10HV 32S0 1 0 mm 039 X 32H 3465 12HV 32S0 1 2 mm 047 X 32H 3465 12HV 31P0 1 2 mm 047 X 31H 3465 85HV 39S0 0 85 mm 034 X 39H 3465 10HV 39S0 1 0 mm 039 X 39H 3465 12HV 39S0 1 2 mm 047 X 39H MEDIUM 25 70 CENTIPOISE 20 30 sec Zahn 2 cu...

Page 11: ... 0 5 mm 1 6 mm Stains Primers Lacquers Enamels Acrylics Reduced Latex 23 L 46 6511 4 12 10 6 45 11050 series 1 0 mm 1 8 mm Lacquers Enamels Top Coats Low Viscosity Adhesives 24 L 46 6512 2 6 14 3 45 11050 series 0 5 mm 1 8 mm Small Pattern Applications of Stains Enamels Lacquers Acrylics 25 L 46 6513 4 15 14 7 45 11050 series 0 85 mm 1 8 mm Dyes Stains Toners Enamels Lacquers Primers Urethanes Sol...

Page 12: ...W When fed from a pressure supply an increase in the material pressure will increase the rate of flow Correct fluid nozzle size insures correct material flow rate If necessary fluid flow can also be adjusted by adjusting the amount of needle travel This is done by adjusting control knob 24 until the correct needle travel is achieved ADJUSTING THE SPRAY PATTERN The width of the spray pattern is con...

Page 13: ...he fluid lines with solvent and blow air through the air lines to make sure all the air passages are dry CAUTION Never completely submerge the gun in solvent as this will dissolve the lubricating oil and dry out the seals TROUBLESHOOTING FAULTY SPRAY A faulty spray may be caused by improper cleaning dried materials around the fluid nozzle tip or in the air cap Soak these parts in thinners that wil...

Page 14: ... com FIG 1 PISTON AND PACKING REMOVAL AND INSTALLATION PROCEDURES NOTE DISASSEMBLY SHOWN REVERSE SEQUENCE TO ASSEMBLE FIG 2 FIG 3 FIG 4 FIG 11 FIG 12 FIG 13 FIG 5 FIG 6 FIG 7 FIG 8 FIG 9 FIG 10 5 16 HEX 10 SCREW TO REMOVE PACKING ONLY 1 4 1 4 ...

Page 15: ...IG 8 BINKS TROPHY SERIES AUTOMATIC SPRAY GUN MAINTENANCE FLUID NEEDLE NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG 1 FIG 2 FIG 3 BINKS TROPHY SERIES AUTOMATIC SPRAY GUN AIR CAP INDEX PIN 54 6184 INSTALLATION OPTIONAL 90 INCREMENTS INDEXING FEATURE ALIGN SLOT AND PIN 3 8 3 8 230 240 IN LBS ...

Page 16: ...acity Thin or lower fluid flow Spreader adjustment valve set too low Adjust Atomizing pressure too low Increase pressure Material too thick Thin to proper consistency Split spray pattern Atomization air pressure too high Reduce at transformer or gun Fluid flow too low Increase fluid flow increases gun handling speed Spreader adjusting valve set too high Adjust Jerky or fluttering spray Loose or da...

Page 17: ... tip and needle Foreign matter in tip Clean Fluid needle spring broken Replace Wrong size needle or tip Replace Runs and sags Too much material flow Adjust gun or reduce fluid flow Material too thin Mix properly or apply light coats Gun tilted on an angle or gun motion too slow Hold gun at right angle to work and adapt to proper gun technique Thin sandy coarse finish drying before it flows out Gun...

Page 18: ...1 diameter bracket clamp hole for attachment to facility hardware Shipping weight 5 lbs Part Sheet 77 1185 54 6004 MOUNTING BRACKET FOR AUTOMATIC GUNS Allows for quick gun removal without changing the gun s original spraying position 1 diameter 1 2 diameter gun mounting 1 2 diameter gun bracket mounting hole 54 6198 NEEDLE ADJUSTMENT STOP FOR AUTOMATIC GUNS ...

Page 19: ...77 3049 R3 4 2018 19 20 EN www carlisleft com NOTES ...

Page 20: ...ations Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global ...

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