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Your Binks 95SL Gun is exceptionally
rugged in construction and built to stand
up under hard, continuous use. However,
like any other precision instrument, your
gun’s most efficient operation depends on
a knowledge of its construction, operation
and maintenance. Properly handled and
cared for, it will produce beautiful,
uniform finishes long after other spray
guns are worn out.

The 95SL Gun can be used in any of
three modes:

• Siphon Feed Cup Hook-Up

• Pressure Feed Pump Hook-Up

• Pressure Feed Tank Hook-Up

The siphon mode uses a lowered air
pressure in the gun to draw fluid from
the cup into the gun. Instructions for
assembling the gun with the siphon cup
are included in this Part Sheet.

Pressure feed mode for tanks rely on systems
that separately regulate fluid and air flow.
Pressure feed circulating hook-ups are usually
connected to large circulating systems.
Such a system has separate, regulated fluid
and air flows. We recommend choosing a
smaller fluid nozzle if you are using either
of the pressure feed systems.

On this page are brief descriptions and
illustrations of the siphon feed, the 
pressure feed tank hook-ups, and the 
pressure feed pump hook-up.

2

HOW TO SET UP and OPERATE YOUR Binks Model 95SL SPRAY GUN

WARNING

FLUID FLOW

Regarding Paints, Solvents, and 

Other Coatings Safety

Do not use open containers for storage
or disposal of paint, other coatings,
cloth, or paper used in preparation and
application. Many paints and coatings
contain volatile chemicals that are a
cause of pollution and are a health
and fire hazard. Always wear appro-
priate clothing, including gloves,
eye protection, and a respirator when
using the gun.

!

WARNING

CONNECTING TO AIR HOSE

Regarding Air Pressure Safety

Shut off air pressure before connecting
or disconnecting the air hose or before
removing any components from the gun.

For air supply, use a suitable length of
5/16" diameter air hose fitted with a
1/4" NPS(f) connector at the gun end.
For hose lengths over 50', use a 3/8"
diameter hose.

!

OIL AND WATER EXTRACTOR

Achieving a fine spray finish without the use of a good oil and water extractor is
almost impossible. A regulator/ extractor serves a double purpose. It eliminates
blistering and spotting by keeping air free of oil and water, and it gives precise
air pressure control. Set the atomizing pressure to allow for any drop in air pressure
between the regulator and the spray gun. We recommend the HFRL-508 Oil and
Water Extractor/Regulator for use with the 95SL gun.

SIPHON FEED (CUP) HOOK-UP

In this mode, air pressure for atomiza-
tion is regulated at the extractor. 
The amount of fluid is adjusted by the
fluid control knob (20) on the gun,
viscosity of paint, and air pressure.

HOW TO SET UP YOUR GUN FOR SIPHON APPLICATIONS

1. Insert the fluid inlet (26) into the cup’s

swivel nut and tighten.

2. Connect air hose from air regulator

on the extractor to air connection
(21) on the gun.

PRESSURE FEED (TANK) HOOK-UP

For portable painting operations, use
a double-regulator pressure-feed tank
hook-up. In this mode, air pressure for
both atomization and fluid supply is
regulated by two separate air regulators
on the tank.

HOW TO SET UP YOUR GUN FOR PRESSURE FEED (TANK) HOOK-UP

1. Connect air hose from air regulator on

the tank to air connection (21) on the
gun. (If tank is equipped with only one
regulator, the air line must connect from
the regulator to the extractor.)

2. Connect the fluid hose from fluid

outlet on tank to the fluid inlet (26)
on the gun.

3. Fluid delivery is controlled by various

means:

• The first regulator on the tank,

which regulates air into the tank 
(this creates the fluid pressure);

• The fluid control knob (20) on

the gun, which can be used to
fine tune fluid delivery;

• Other factors, which include fluid

orifice size, fluid hose length, hose
diameter and material viscosity.

PRESSURE FEED (PUMP) HOOK-UP

Use this mode for heavy production
spraying. In this mode, air pressure
for atomization is regulated at the
extractor. Fluid pressure is regulated
at the fluid regulator.

HOW TO SET UP YOUR GUN FOR PRESSURE FEED (PUMP) HOOK-UP

1. Connect air hose from air regulator to

air connection (21) on the gun.

2. Connect the fluid hose from fluid

regulator to the fluid inlet (26) on the
gun. If the system does not require a
fluid regulator, the hose connects to
the pump’s fluid outlet.

3. Fluid delivery is controlled by various

means:
• The air regulator on the pump, which

regulates air into the pump 
(this creates the fluid pressure);

• A fluid regulator, which may be

utilized on the output of the pump;

• The fluid control knob (20) on

the gun, which can be used to
fine tune fluid delivery;

• Other factors, which include fluid

orifice size, fluid hose length, hose
diameter and material viscosity.

Summary of Contents for 95SL

Page 1: ... an exploded drawing and a detailed parts list to enable a complete understanding of the gun s con struction A summary of gun operation cleaning care and maintenance and troubleshooting common problems is also provided 1 3 2 4 5 ILLUSTRATION KEY 1 Air Nozzle Assembly 2 Gun Body 3 Side Port Control 4 Fluid Control Knob 5 Air Connection 1 4 NPS m Replaces Part Sheet 2731R 1 Part Sheet 2731R 2 PACKAG...

Page 2: ...and it gives precise air pressure control Set the atomizing pressure to allow for any drop in air pressure between the regulator and the spray gun We recommend the HFRL 508 Oil and Water Extractor Regulator for use with the 95SL gun SIPHON FEED CUP HOOK UP In this mode air pressure for atomiza tion is regulated at the extractor The amount of fluid is adjusted by the fluid control knob 20 on the gu...

Page 3: ...T UP Optional 1 32 20 2227 O RING VT SET UP Optional 1 33 54 4531 SPACER VT SET UP Optional 1 34 54 4542 PACKING NUT VT SET UP Optional 1 35 859 NEEDLE ASSEMBLY Optional 1 36 54 2065 RETAINER RING Optional 1 37 54 1584 RETAINER RING Optional 1 38 54 1583 NOZZLE TIP BASE ASSY Optional 1 39 797 AIR NOZZLE Optional 1 40 790 STRAIGHT CORE Optional 1 41 794SS FLUID NOZZLE Optional 1 42 894 NEEDLE ASSEM...

Page 4: ...MAINTAINING YOUR GUN All part names and item numbers in parentheses refer to the exploded drawing and Parts List on page 3 HOW TO LUBRICATE YOUR GUN Lubricate your gun daily with Binks Gunners Mate 54 3871 Lubricate all moving parts including the trigger pivot point and the air valve assembly 16 HOW TO REPLACE THE AIR VALVE ASSEMBLY 16 1 Remove the fluid control knob 20 blue spring 17 and fluid ne...

Page 5: ...ill produce a narrower than normal spray pattern SIPHON SPRAYING Set atomization pressure at approxi mately 50 PSI for lacquer and 60 PSI for enamel Test the spray If the spray is too fine reduce the air pressure or open the fluid control knob 20 If the spray is too coarse close the fluid control knob Adjust the pattern width using the fan control knob 12 Readjust the spray if necessary PRESSURE S...

Page 6: ...d nozzle 2 may be loose 2 Insufficient fluid supply 3 Clogged fluid passage due to dirty fluid 1 Check these locations and tighten if necessary 2 Fill the fluid supply 3 Clean fluid passages with solvent and strain fluid FAULTY PATTERNS AND HOW TO CORRECT THEM PATTERN CAUSE CORRECTION Spitting is caused by anything that restricts the movement of the fluid needle assembly 19 The probable causes inc...

Page 7: ...7 9 12 1 16 2 7 0 863A 63CVTSS x 66PH PE 11 5 16 4 22 0 13 0 863VT 64VTSS x 64PA PE 12 1 15 0 21 0 13 0 864VT 67VTSS x 67PD PE 10 0 15 0 20 0 15 0 867VT 68VTSS x 68PB PE 9 5 14 0 19 1 12 0 868VT TYPE OF FLUID TO BE SPRAYED VERY THIN 14 16 Secs No 2 Zahn Wash Primers Dyes Stains Solvents Water Inks THIN 16 20 Secs No 2 Zahn Sealers Lacquers Primers Inks Zinc Chromates Acrylics Lubricants MEDIUM 19 ...

Page 8: ... IL 60139 Part Sheet 2731R 2 Printed in USA 2 02 All Rights Reserved 2731R 2 Revisions Removed references to 95SLV Gun P1 Updated Package Contents P2 Revised Hookup instructions and illustrations P3 Added footnote to Item 5 indicated that Items 29 through 34 are optional changed Item No 41 to Part No 794SS changed nozzle numbers in Optional Nozzle Set Ups Chart P7 Edited Needle Selection Chart ...

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