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2

injection HazaRd

Spray from the gun, hose leaks, or ruptured components can inject fluid into 

your body and cause extremely serious injury, including poisoning or the need 

for amputation. Splashing fluid in eyes or on skin can also cause a serious injury.
•  fluid injected into the skin might look like just a cut, but is a serious injury and 

should be treated as such. Get iMMediate MedicaL attention. infoRM tHe 

PHYSician WHat tYPe of MateRiaL WaS injected.

•  do not point the spray gun at anyone or any part of the body.

•  do not put fingers or hand over the spray tip.

•  do not stop or detect fluid leaks with a rag, hand, body or glove.

•  do not use a rag to blow back fluid. tHiS iS not an aiR SPRaY GUn.

•  engage the gun safety when not spraying.

•  aLWaYS ReLieVe tHe PReSSURe WHeneVeR WoRKinG on tHe SPRaY GUn.

•  tighten all fluid connections before operating equipment.

•  check all hoses, tubes, and couplings daily. Replace all worn, damaged, or 

loose parts immediately.

Hazardous fluids or toxic fumes can cause serious injury or death if splashed on 

skin or in the eyes, swallowed or inhaled.

toXic fLUid HazaRd

•  Know the specific hazards of the fluid you are using. this information is on the 

MSdS for the material being used. Read all fluid manufacturer’s warnings.

•  Store hazardous fluids in approved containers only. dispose of all hazardous 

fluids in accordance with all state, local and national guidelines.

•  Wear the appropriate protective clothing, gloves, eyewear and respirator.

equipment misuse can cause the equipment to fail, malfunction, or start unex-

pectedly and result in serious injury.

eQUiPMent MiSUSe HazaRd

•  this equipment is for professional use only.

•  Read and understand all instructional manuals, tags, and labels before operat-

ing equipment.

•  Use the equipment only for its intended purpose. if you are unsure about its 

purpose call your local Binks distributor.

•  do not alter or modify this equipment. Use only genuine Binks parts.

•  do not exceed the maximum working pressure of the lowest rated system 

component. tHe MaXiMUM RatinG of tHe aa1500 iS 1500 PSi (105 BaR) 

fLUid PReSSURe. do not eXceed tHe fLUid PReSSURe RatinG.

•  Route all hoses away from all sharp edges, moving parts, hot surfaces and 

high traffic areas.

•  do not use hoses to pull the equipment.

•  Use only Binks approved hoses. do not remove spring guards from hoses, 

these are on the hoses to prevent rupture from kinking at the connectors.

•  Use only solvents compatible with hoses and wetted parts of the equipment 

used.

•  comply with all applicable local state and national fire, electrical, and other 

safety regulations.

improper grounding, poor air ventilation, open flames, or sparks can cause a 

hazardous condition and result in fire or explosion and cause serious injury.

fiRe and eXPLoSion HazaRd

•  Ground the equipment and object being sprayed.

•  Provide fresh air ventilation to avoid the build up of flammable fumes from 

the material being sprayed or from solvent.

•  extinguish all open flames or pilot lights in spray area.

•  electrically disconnect all equipment in the spray area.

•  Keep the spray area free from all debris, including solvent rags.

•  if there is any static sparking while using the equipment, StoP SPRaYinG 

iMMediateLY. identify and correct problem.

noiSe LeVeLS

•  the a-weighted sound level of spray guns may exceed 85 dB(a) depending 

on the setup being used. it is recommended that ear protection is worn at all 

times when spraying.

  

Warning

HiGH PReSSURe can caUSe SeRioUS injURY  

if eQUiPMent iS inStaLLed oR USed incoR-

RectLY—

ReAd, undeRstAnd, And obseRve

 

aLL WaRninGS and inStRUctionS  

in tHiS ManUaL.

oPeRate eQUiPMent onLY afteR aLL 

inStRUctionS aRe cLeaRLY UndeRStood.

!

fLaMMaBLe, eXPLoSiVe and toXic VaPoRS

HiGH PReSSURe SPRaY  

and HoSe LeaKS

In this part sheet, the words 

WaRninG

caUtion

 and 

note

 are used to emphasize important safety information as follows:

 CAutIon

Hazards or unsafe practices which could 

result in minor personal injury, product 

or property damage.

!

   wARnInG

Hazards or unsafe practices which could 

result in severe personal injury, death or 

substantial property damage.

!

note

important installation, operation or 

maintenance information.

The Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres ONLY when 

the special conditions for safe installation and operation have been followed as expressed in this user manual (Part Sheet). These models 

are approved to ATEX regulations 94/9/EC, protection level: 

ii 2 G X: Suitable for use in zones 1 and 2

.

ec declaration of conformity

Manuf. By: 

 ITW Industrial Finishing 
195 Internationale Blvd. 
Glendale Heights, IL 60139

Type/Series: 

Manifold Mounted Automatic Spray Guns

Model:  AA1500, AA4000

The equipment to which this document relates is in conformance with the following standards or other normative references:

en iSo 12100-1&2:2003

 and 

BS en 1953:1999

 and thereby conform to the protection requirements of Council Directive 98/37/

EC relating to Machinery Safety Directive, and;

en 13463-1:2001

, Council Directive 

94/9/ec

 relating to 

equipment and Protective Systems for use in Potentially explosive 

atmospheres

, protection level 

ii 2 G X

.

Approved By:    _____________________________  

Date: ______________  

 

Chuck McCulloch, ITW Industrial Finishing

ITW Industrial Finishing reserves the right to modify equipment specification without prior notice.

November 19, 2007

Summary of Contents for AA1500

Page 1: ... up to 1500 psi 105 bar As a result of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions Specifications Maximum Fluid Pressure 1500 psi 105 bar Maximum Air Pressure 100 ps...

Page 2: ...oper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment and object being sprayed Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent Extinguish all open flames or pilot lights in spray area Elect...

Page 3: ...ross spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material coverage and spraying speed are achieved you may need to switch to a larger fluid tip Typical Hook Up Fan pattern adjustment turn knob counterclockwis...

Page 4: ...eat Tighten or replace fluid seat 3 Slow fluid shut off Fluid buildup on cartridge assembly Clean or replace cartridge assembly 7 No fluid output when triggered Tip orifice plugged Turn off fluid supply Relieve pressure into a closed grounded container Engage trigger safety Remove AA10 air cap assembly 1 and the carbide tip 2 Clean or replace carbide tip assembly 2 Collet on needle has slipped Tur...

Page 5: ...he spray gun should be lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assisted airless spray guns include 1 the fluid needle packing 2 trigger pivot point Gun lube is used to lubricate the fluid needle pack ing and trigger pivot point CLEANING The following steps summarize the procedure for clean ing air assisted airless spray guns 1 Turn off the sha...

Page 6: ...rbide Tip Assembly 1 See Tip Selection Chart pg 8 3 54 4926 Fluid Seat UHMW Standard or 1 Optional Carbide Fluid Seat 54 4960 3A 20 6037 O Ring Part of 54 4926 1 4 54 4906 Fluid Tube Assembly 1 5 54 4924 Gun Head 1 6 54 4923 Front Head Gasket 1 7 54 4908 V Needle Packing Cartridge 1 1 500 PSI maximum 8 Gun Body Not Sold Separately 1 9 54 4925 Fluid Inlet Nut 1 10 54 5328 SIDE PORT Control Ass y AA...

Page 7: ...5 14 13 5 4 3A AA1500 AIR assisted AIRLESS spray gun PART NUMBER 1500 0000 10 12 11 10 8 7 10A Alternate Do not overtighten 22 Requires only 5 ft lbs to seal adequately 18 9 Use Loctite Anti Seize Lubricant on Item 4 threads to assemble to Item 5 and 22 ...

Page 8: ...GPM FAn capacity width 500 PSI PART NUMBER Description orifice in water 114 00702 Tip Assembly 007 2 028 114 00704 Tip Assembly 007 4 028 114 00706 Tip Assembly 007 6 028 114 00707 Tip Assembly 007 8 028 114 00902 Tip Assembly 009 2 039 114 00904 Tip Assembly 009 4 039 114 00906 Tip Assembly 009 6 039 114 00908 Tip Assembly 009 8 039 114 00910 Tip Assembly 009 10 039 114 00912 Tip Assembly 009 12 ...

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