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INJECTION HAZARD

Spray from the gun, hose leaks, or ruptured components can inject fluid into
your body and cause extremely serious injury, including poisoning or the need
for amputation. Splashing fluid in eyes or on skin can also cause a serious injury.
• Fluid injected into the skin might look like just a cut, but is a serious injury and

should be treated as such. GET IMMEDIATE MEDICAL ATTENTION. INFORM THE
PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED.

• Do not point the spray gun at anyone or any part of the body.
• Do not put fingers or hand over the spray tip.
• Do not stop or detect fluid leaks with a rag, hand, body or glove.
• Do not use a rag to blow back fluid. THIS IS NOT AN AIR SPRAY GUN.
• Engage the gun safety when not spraying.
• ALWAYS RELIEVE THE PRESSURE WHENEVER WORKING ON THE SPRAY GUN.
• Tighten all fluid connections before operating equipment.
• Check all hoses, tubes, and couplings daily. Replace all worn, damaged, or

loose parts immediately.

Hazardous fluids or toxic fumes can cause serious injury or death if splashed on
skin or in the eyes, swallowed or inhaled.

TOXIC FLUID HAZARD

• Know the specific hazards of the fluid you are using. This information is on the

MSDS for the material being used. Read all fluid manufacturer’s warnings.

• Store hazardous fluids in approved containers only. Dispose of all hazardous

fluids in accordance with all state, local and national guidelines.

• Wear the appropriate protective clothing, gloves, eyewear and respirator.

Equipment misuse can cause the equipment to fail, malfunction, or start unex-
pectedly and result in serious injury.

EQUIPMENT MISUSE HAZARD

• This equipment is for professional use only.
• Read and understand all instructional manuals, tags, and labels before operat-

ing equipment.

• Use the equipment only for its intended purpose. If you are unsure about its

purpose call your local Binks distributor.

• Do not alter or modify this equipment. Use only genuine Binks parts.
• Do not exceed the maximum working pressure of the lowest rated system

component. THE MAXIMUM RATING OF THE AA4000 IS 4000 PSI (275 BAR)
FLUID PRESSURE. DO NOT EXCEED THE FLUID PRESSURE RATING.

• Route all hoses away from all sharp edges, moving parts, hot surfaces and

high traffic areas.

• Do not use hoses to pull the equipment.
• Use only Binks approved hoses. Do not remove spring guards from hoses,

these are on the hoses to prevent rupture from kinking at the connectors.

• Use only solvents compatible with hoses and wetted parts of the equipment

used.

• Comply with all applicable local state and national fire, electrical, and other

safety regulations.

Improper grounding, poor air ventilation, open flames, or sparks can cause a
hazardous condition and result in fire or explosion and cause serious injury.

FIRE AND EXPLOSION HAZARD

• Ground the equipment and object being sprayed.
• Provide fresh air ventilation to avoid the build up of flammable fumes from

the material being sprayed or from solvent.

• Extinguish all open flames or pilot lights in spray area.
• Electrically disconnect all equipment in the spray area.
• Keep the spray area free from all debris, including solvent rags.
• If there is any static sparking while using the equipment, STOP SPRAYING

IMMEDIATELY. Identify and correct problem.

NOISE LEVELS

• The A-weighted sound level of spray guns may exceed 85 dB(A) depending

on the setup being used. It is recommended that ear protection is worn at all
times when spraying.

WARNING

HIGH PRESSURE CAN CAUSE SERIOUS INJURY 

IF EQUIPMENT IS INSTALLED OR USED INCOR-

RECTLY—

READ, UNDERSTAND, AND OBSERVE

ALL WARNINGS AND INSTRUCTIONS 

IN THIS MANUAL.

OPERATE EQUIPMENT ONLY AFTER ALL

INSTRUCTIONS ARE CLEARLY UNDERSTOOD.

!

FLAMMABLE, EXPLOSIVE AND TOXIC VAPORS

HIGH PRESSURE SPRAY 

AND HOSE LEAKS

In this part sheet, the words 

WARNING

,

CAUTION

and 

NOTE

are used to emphasize important safety information as follows:

CAUTION

Hazards or unsafe practices which could
result in minor personal injury, product
or property damage.

!

WARNING

Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.

!

NOTE

Important installation, operation or
maintenance information.

The Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres ONLY when
the special conditions for safe installation and operation have been followed as expressed in this user manual (Part Sheet). These models
are approved to ATEX regulations 94/9/EC, protection level: 

II 2 G X: Suitable for use in Zones 1 and 2

.

EC Declaration of Conformity

Manuf. By:

 Industrial Finishing

195 Internationale Blvd.
Glendale Heights, IL 60139

Type/Series:

Manifold Mounted Automatic Spray Guns

Model:

AA1500, AA4000

The equipment to which this document relates is in conformance with the following standards or other normative references:

EN ISO 12100-1&2:2003

and 

BS EN 1953:1999

and thereby conform to the protection requirements of Council Directive

98/37/EC relating to Machinery Safety Directive, and;

EN 13463-1:2001

, Council Directive 

94/9/EC

relating to 

Equipment and Protective Systems for use in Potentially Explosive

Atmospheres

, protection level 

II 2 G X

.

Approved By:

______________________________

Date: ____________

Chuck McCulloch, 

 Industrial Finishing

 Industrial Finishing reserves the right to modify equipment specification without prior notice.

11/19/07

Summary of Contents for AA4000

Page 1: ...lt of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions SPECIFICATIONS Maximum Fluid Pressure 4000 psi 275 bar Maximum Air Pressure 100 psi 6 8 bar Gun Body Forged Aluminu...

Page 2: ...lations Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment and object being sprayed Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent Extinguish all open flames or pilot lights in spra...

Page 3: ...uid pressure increases more air is needed to eliminate the tails Consistency in spraying can be increased across spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material coverage and spraying speed are achieved y...

Page 4: ...en or replace fluid seat 4 Slow fluid shut off Fluid buildup on cartridge assembly Clean or replace cartridge assembly 8 No fluid output when triggered Tip orifice plugged Turn off fluid supply Relieve pressure into a closed grounded container Engage trigger safety Remove tip guard assembly 1 and air cap 2 and the carbide tip 3 Clean or replace carbide tip assembly 3 Collet on needle has slipped T...

Page 5: ...lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assisted airless spray guns include 1 the fluid needle packing 2 trigger pivot point Gun lube is used to lubricate the fluid needle pack ing and trigger pivot point CLEANING The following steps summarize the procedure for clean ing air assisted airless spray guns 1 Turn off the atomizing air supply to th...

Page 6: ... These materials are clearly labeled as approved for cleaning and wash off operations If the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff ITEM PART NO NO DESCRIPTION QTY 1 54 4983 TIP GUARD ASSEMBLY 1 2 54 4978 AA4 AIR CAP Standard 1 54 4980 AA2 AIR CAP Optional 1 3 113 0XXXX CARBIDE TIP ASSEMBLY 1 See Ti...

Page 7: ...2 1 7 20 21 22 23 18 16 15 14 6 5 4A 17 13 12 11 10 9 8 7 AA4000 AIR ASSISTED AIRLESS SPRAY GUN Alternate 19 See note below NOTE Do not overtighten for ease of filter replacement Adequate torque required is 5 6 ft lbs ...

Page 8: ...ale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 Binks Worldwide Sales and Service Listing www binks com WARRANTY This product is covered by Binks 1 Year Limited Warranty 77 2776R 9 Revisions P2 Replaced warnings SPRAY TIP SELECTION CHARTS FAN PART NO SIZE WIDTH 113 00702 007 1 2 113 00704 007 2 4 113 00706 007 4 6 113 00708 007 6 8 113 009...

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